Adipic Acid Production Cost Analysis Report 2025: Industry Trends, Plant Setup, Machinery, Raw Materials, Investment Opportunities, Cost and Revenue

Adipic Acid Production Cost Analysis Report 2025: Industry Trends, Plant Setup, Machinery, Raw Materials, Investment Opportunities, Cost and Revenue

Report Format: PDF+Excel | Report ID: SR112025A9412
Buy Now

Report Overview:

IMARC Group’s report, titled “Adipic Acid Production Cost Analysis Report 2025: Industry Trends, Plant Setup, Machinery, Raw Materials, Investment Opportunities, Cost and Revenue” provides a complete roadmap for setting up an adipic acid production plant. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc. The adipic acid project report provides detailed insights into project economics, including capital investments, project funding, operating expenses, income and expenditure projections, fixed costs vs. variable costs, direct and indirect costs, expected ROI and net present value (NPV), profit and loss account, financial analysis, etc.

Adipic acid is a dicarboxylic acid with the chemical formula C6H10O4. It is a white crystalline solid that is slightly soluble in water. Adipic acid is primarily produced through the oxidation of cyclohexanone or cyclohexanol. One of the key characteristics of adipic acid is its excellent solubility in organic solvents and can undergo esterification and amidation reactions. It has a low toxicity level, making it safe for many applications. Furthermore, adipic acid has good thermal stability and can withstand high temperatures without decomposing. At present, adipic acid finds its application in the construction and infrastructure sectors.

Adipic acid is a key raw material in the production of nylon fibres, which have various applications in the textile industry. This, along with the significant expansion of the textile industry across the globe represents one of the key factors influencing the market growth. Moreover, adipic acid is used in the manufacturing of automotive components, such as airbags, seatbelts, and carpets worldwide, which is contributing to the market growth. In addition to this, adipic acid is utilized in the production of synthetic lubricants, which offer superior performance and durability. Coupled with this, the increasing demand for high-quality lubricants is fueling the market growth of adipic acid. In addition to this, adipic acid is extensively employed in the manufacturing of packaging materials, such as films and coatings, which is contributing to the market growth. In line with this, the rising need for efficient and sustainable packaging solutions is driving the market growth. Besides this, adipic acid is used in the production of various consumer goods, including footwear, sporting goods, and electrical appliances, which is propelling the market growth. The economic growth and industrialization in emerging markets result in increased demand for adipic acid as these regions witness a rise in textile production, construction activities, and manufacturing, which is driving the market growth of adipic acid. Other factors, including continuous advancements in adipic acid production processes, such as the use of new catalysts and more efficient methods, and favorable government regulations promoting the use of sustainable materials, are creating a positive outlook for the market further across the globe.

The following aspects have been covered in the report on setting up an adipic acid production plant:

Adipic Acid Production Cost Analysis Report

To gain detailed insights into the report, Request Sample

  • Market Analysis:
    • Market Trends
    • Market Breakup by Segment
    • Market Breakup by Region
    • Price Analysis
    • Impact of COVID-19
    • Market Forecast
       

The report provides insights into the landscape of the adipic acid industry at the global level. The report also provides a segment-wise and region-wise breakup of the global adipic acid industry. Additionally, it also provides the price analysis of feedstocks used in the manufacturing of adipic acid, along with the industry profit margins.

  • Detailed Process Flow:
    • Product Overview
    • Unit Operations Involved
    • Mass Balance and Raw Material Requirements
    • Quality Assurance Criteria
    • Technical Tests
       

The report also provides detailed information related to the adipic acid manufacturing process flow and various unit operations involved in a production plant. Furthermore, information related to mass balance and raw material requirements has also been provided in the report with a list of necessary quality assurance criteria and technical tests.

  • Project Details, Requirements and Costs Involved:
    • Land, Location and Site Development
    • Plant Layout
    • Machinery Requirements and Costs
    • Raw Material Requirements and Costs
    • Packaging Requirements and Costs
    • Transportation Requirements and Costs
    • Utility Requirements and Costs
    • Human Resource Requirements and Costs
       

The report provides a detailed location analysis covering insights into the land location, selection criteria, location significance, environmental impact, expenditure, and other adipic acid production plant costs. Additionally, the report provides information related to plant layout and factors influencing the same. Furthermore, other requirements and expenditures related to machinery, raw materials, packaging, transportation, utilities, and human resources have also been covered in the report.

  • Project Economics:
    • Capital Investments
    • Operating Costs
    • Expenditure Projections
    • Revenue Projections
    •  Taxation and Depreciation
    • Profit Projections
    • Financial Analysis
       

The report also covers a detailed analysis of the project economics for setting up an adipic acid production plant. This includes the analysis and detailed understanding of capital expenditure (CapEx), operating expenditure (OpEx), income projections, taxation, depreciation, liquidity analysis, profitability analysis, payback period, NPV, uncertainty analysis, and sensitivity analysis. Furthermore, the report also provides a detailed analysis of the regulatory procedures and approvals, information related to financial assistance, along with a comprehensive list of certifications required for setting up an adipic acid production plant.

Adipic Acid Production Plant


Capital Expenditure Breakdown:

Particulars Cost (in US$)
Land and Site Development Costs XX
Civil Works Costs XX
Machinery Costs XX
Other Capital Costs XX


Operational Expenditure Breakdown:

Particulars In %
Raw Material Cost XX
Utility Cost XX
Transportation Cost XX
Packaging Cost XX
Salaries and Wages XX
Depreciation XX
Other Expenses XX


Profitability Analysis:

Particulars Unit Year 1 Year 2 Year 3 Year 4 Year 5
Total Income US$ XX XX XX XX XX
Total Expenditure US$ XX XX XX XX XX
Gross Profit US$ XX XX XX XX XX
Gross Margin % XX XX XX XX XX
Net Profit US$ XX XX XX XX XX
Net Margin % XX XX XX XX XX


Report Coverage:

Report Features Details
Product Name Adipic Acid
Report Coverage Detailed Process Flow: Unit Operations Involved, Quality Assurance Criteria, Technical Tests, Mass Balance, and Raw Material Requirements 
 
Land, Location and Site Development: Selection Criteria and Significance, Location Analysis, Project Planning and Phasing of Development, Environmental Impact, Land Requirement and Costs 
 
Plant Layout: Importance and Essentials, Layout, Factors Influencing Layout 
 
Plant Machinery: Machinery Requirements, Machinery Costs, Machinery Suppliers (Provided on Request) 
 
Raw Materials: Raw Material Requirements, Raw Material Details and Procurement, Raw Material Costs, Raw Material Suppliers (Provided on Request) 
 
Packaging: Packaging Requirements, Packaging Material Details and Procurement, Packaging Costs, Packaging Material Suppliers (Provided on Request) 
 
Other Requirements and Costs: Transportation Requirements and Costs, Utility Requirements and Costs, Energy Requirements and Costs, Water Requirements and Costs, Human Resource Requirements and Costs
 
Project Economics: Capital Costs, Techno-Economic Parameters, Income Projections, Expenditure Projections, Product Pricing and Margins, Taxation, Depreciation 
 
Financial Analysis: Liquidity Analysis, Profitability Analysis, Payback Period, Net Present Value, Internal Rate of Return, Profit and Loss Account, Uncertainty Analysis, Sensitivity Analysis, Economic Analysis 
 
Other Analysis Covered in The Report: Market Trends and Analysis, Market Segmentation, Market Breakup by Region, Price Trends, Competitive Landscape, Regulatory Landscape, Strategic Recommendations, Case Study of a Successful Venture 
 
Currency US$ (Data can also be provided in the local currency) 
Customization Scope  The report can also be customized based on the requirement of the customer 
Post-Sale Analyst Support   10-12 Weeks
Delivery Format PDF and Excel through email (We can also provide the editable version of the report in PPT/Word format on special request) 


Report Customization

While we have aimed to create an all-encompassing adipic acid production plant project report, we acknowledge that individual stakeholders may have unique demands. Thus, we offer customized report options that cater to your specific requirements. Our consultants are available to discuss your business requirements, and we can tailor the report's scope accordingly. Some of the common customizations that we are frequently requested to make by our clients include:

  • The report can be customized based on the location (country/region) of your plant.
  • The plant’s capacity can be customized based on your requirements.
  • Plant machinery and costs can be customized based on your requirements.
  • Any additions to the current scope can also be provided based on your requirements.

Why Buy IMARC Reports?

  • The insights provided in our reports enable stakeholders to make informed business decisions by assessing the feasibility of a business venture.
  • Our extensive network of consultants, raw material suppliers, machinery suppliers and subject matter experts spans over 100+ countries across North America, Europe, Asia Pacific, South America, Africa, and the Middle East.
  • Our cost modeling team can assist you in understanding the most complex materials. With domain experts across numerous categories, we can assist you in determining how sensitive each component of the cost model is and how it can affect the final cost and prices.
  • We keep a constant track of land costs, construction costs, utility costs, and labor costs across 100+ countries and update them regularly.
  • Our client base consists of over 3000 organizations, including prominent corporations, governments, and institutions, who rely on us as their trusted business partners. Our clientele varies from small and start-up businesses to Fortune 500 companies.
  • Our strong in-house team of engineers, statisticians, modeling experts, chartered accountants, architects, etc. has played a crucial role in constructing, expanding, and optimizing sustainable production plants worldwide. 

Need more help?

  • Speak to our experienced analysts for insights on the current market scenarios.
  • Include additional segments and countries to customize the report as per your requirement.
  • Gain an unparalleled competitive advantage in your domain by understanding how to utilize the report and positively impacting your operations and revenue.
  • For further assistance, please connect with our analysts.

Frequently Asked Questions

Capital requirements generally include land acquisition, construction, equipment procurement, installation, pre-operative expenses, and initial working capital. The total amount varies with capacity, technology, and location.

To start an adipic acid production business, one needs to conduct a market feasibility study, secure required licenses, arrange funding, select suitable land, procure equipment, recruit skilled labor, and establish a supply chain and distribution network.

Adipic acid production requires raw materials such as cyclohexanol and cyclohexanone as the primary feedstocks. These intermediates are oxidized using nitric acid in the presence of a catalyst. Auxiliary materials include ammonia, air, and neutralizing agents used during purification. The process also involves recovery systems for nitric oxide and nitrous oxide emissions to improve efficiency and environmental compliance.

An adipic acid factory typically requires oxidation reactors, distillation and crystallization units, nitric acid handling systems, condensers, filtration equipment, dryers, centrifuges, storage tanks, and pollution control systems for gas scrubbing and waste management. Additional utilities include heat exchangers, pumps, compressors, process control systems, and packaging machinery for storing and shipping crystalline adipic acid.

The main steps generally include:

  • Procurement and storage of cyclohexanol and cyclohexanone feedstocks in controlled conditions

  • Oxidation of KA oil using nitric acid under controlled temperature and pressure to produce intermediates

  • Conversion of intermediates into adipic acid through catalytic oxidation and formation of by-products such as nitrous oxide

  • Separation and purification of adipic acid crystals through distillation, crystallization, and filtration processes

  • Drying of purified adipic acid crystals to achieve the desired moisture content and purity levels

  • Neutralization and recovery of nitric acid and management of off-gases for environmental compliance

  • Quality control testing of the final product for purity, particle size, and composition consistency

  • Packaging, storage, and dispatch of adipic acid in moisture-resistant bags or containers for industrial use

Usually, the timeline can range from 18 to 30 months to start an adipic acid production plant, depending on factors like site development, machinery installation, environmental clearances, safety measures, and trial runs.

Challenges may include high capital requirements, securing regulatory approvals, ensuring raw material supply, competition, skilled manpower availability, and managing operational risks.

Typical requirements include business registration, environmental clearances, factory licenses, fire safety certifications, and industry-specific permits. Local/state/national regulations may apply depending on the location.

The top adipic acid producers are:

  • Invista

  • BASF SE

  • Asahi Kasei Corporation

  • Lanxess AG

  • Radici Group

  • Ascend Performance Materials

  • Liaoyang Petrochemical Company

  • Shandong Haili Chemical Industry Co., Ltd.

  • Rennovia, Inc.

Profitability depends on several factors including market demand, production efficiency, pricing strategy, raw material cost management, and operational scale. Profit margins usually improve with capacity expansion and increased capacity utilization rates.

Cost components typically include:

  • Land and Infrastructure

  • Machinery and Equipment

  • Building and Civil Construction

  • Utilities and Installation

  • Working Capital

Break even in an adipic acid production business typically range from 5 to 8 years, depending on scale, regulatory compliance costs, raw material pricing, and market demand. Efficient production and export opportunities can help accelerate returns.

Governments may offer incentives such as capital subsidies, tax exemptions, reduced utility tariffs, export benefits, or interest subsidies to promote manufacturing under various national or regional industrial policies.

Financing can be arranged through term loans, government-backed schemes, private equity, venture capital, equipment leasing, or strategic partnerships. Financial viability assessments help identify optimal funding routes.