Aerospace Foam Market Report by Type (Polyurethane, Polyimide, Metal Foams, Melamine, Polyethylene, and Others), Application (Aircraft Seats, Aircraft Floor Carpets, Cabin Walls and Ceilings, Flight Deck Pads, Overhead Stow Bins, and Others), End User (General Aviation, Military Aircraft, Commercial Aviation), and Region 2025-2033

Aerospace Foam Market Report by Type (Polyurethane, Polyimide, Metal Foams, Melamine, Polyethylene, and Others), Application (Aircraft Seats, Aircraft Floor Carpets, Cabin Walls and Ceilings, Flight Deck Pads, Overhead Stow Bins, and Others), End User (General Aviation, Military Aircraft, Commercial Aviation), and Region 2025-2033

Report Format: PDF+Excel | Report ID: SR112024A5073
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Market Overview:

The global aerospace foam market size reached USD 5.9 Billion in 2024. Looking forward, IMARC Group expects the market to reach USD 9.4 Billion by 2033, exhibiting a growth rate (CAGR) of 5.4% during 2025-2033.

Report Attribute 
Key Statistics
Base Year
2024
Forecast Years
2025-2033
Historical Years
2019-2024
Market Size in 2024
USD 5.9 Billion
Market Forecast in 2033
USD 9.4 Billion
Market Growth Rate 2025-2033 5.4%


Aerospace foams are cellular structured materials utilized for vibration damping, cushioning, insulating, and packaging. They are used in bedding, upholstery, truck seats, and unique inorganic plant substrates for wall gardens. As they offer heat resistance, durability, and tensile strength to aircraft, aerospace foams are widely used in ceilings and walls, headrests, gaskets, seals, rotor blades, baggage sections, and separators between lavatories and class segments. Besides this, they find extensive applications in the construction, oil and gas, and manufacturing industries.

Aerospace Foam Market

Aerospace Foam Market Trends:

Aerospace foams can absorb energy from impacts and block rays and radiations. This, along with the rising volume of air traffic and the escalating demand for fuel-efficient and lightweight aircraft around the world, represents one of the key factors driving the market. In addition, governments of several countries are investing in military aircraft and renewable feedstock for manufacturing green aerospace foams. This, coupled with the growing demand for flame retardant and customizable foams across the globe, is positively influencing the market. Additionally, the rising demand for low-cost carrier (LCC) aircraft is propelling the growth of the market. Other growth-inducing factors are rapid urbanization and technological advancements in the aerospace industry. Furthermore, key market players are introducing enhanced headrest platforms by adding a noise cancellation technology to offer a curve around the head of passengers. These players are also installing sensors in the seating systems to monitor temperature, seat belt status, and mobile activation of passengers. Besides this, due to rising concerns about the contribution of the aerospace sector in the global carbon emission and stringent regulations have propelled manufacturers to adopt sustainable materials and newer engineering designs. These innovations are projected to bolster the growth of the market.

Key Market Segmentation:

IMARC Group provides an analysis of the key trends in each sub-segment of the global aerospace foam market report, along with forecasts at the global, regional and country level from 2025-2033. Our report has categorized the market based on type, application and end user.

Breakup by Type:

Aerospace Foam Market By Type

  • Polyurethane
  • Polyimide
  • Metal Foams
  • Melamine
  • Polyethylene
  • Others
     

Breakup by Application:

  • Aircraft Seats
  • Aircraft Floor Carpets
  • Cabin Walls and Ceilings
  • Flight Deck Pads
  • Overhead Stow Bins
  • Others
     

Breakup by End User:

  • General Aviation
  • Military Aircraft
  • Commercial Aviation
     

Breakup by Region:

Aerospace Foam Market By Region

  • North America
    • United States
    • Canada
  • Asia-Pacific
    • China
    • Japan
    • India
    • South Korea
    • Australia
    • Indonesia
    • Others
  • Europe
    • Germany
    • France
    • United Kingdom
    • Italy
    • Spain
    • Russia
    • Others
  • Latin America
    • Brazil
    • Mexico
    • Others
  • Middle East and Africa
     

Competitive Landscape:

The competitive landscape of the industry has also been examined along with the profiles of the key players being Aerofoam Industries LLC, BASF SE, Boyd Corporation, DuPont de Nemours Inc., Evonik Industries AG, General Plastics Manufacturing Company, Greiner AG, Huntsman International LLC, Pyrotek Inc., Recticel NV/SA, Saudi Basic Industries Corporation (Saudi Arabian Oil Co.), Solvay S.A., UFP Technologies Inc. and Zotefoams Plc.

Report Coverage:

Report Features Details
Base Year of the Analysis 2024
Historical Period 2019-2024
Forecast Period 2025-2033
Units Billion USD
Segment Coverage Type, Application, End User, Region
Region Covered  Asia Pacific, Europe, North America, Latin America, Middle East and Africa
Countries Covered United States, Canada, Germany, France, United Kingdom, Italy, Spain, Russia, China, Japan, India, South Korea, Australia, Indonesia, Brazil, Mexico
Companies Covered Aerofoam Industries LLC, BASF SE, Boyd Corporation, DuPont de Nemours Inc., Evonik Industries AG, General Plastics Manufacturing Company, Greiner AG, Huntsman International LLC, Pyrotek Inc., Recticel NV/SA, Saudi Basic Industries Corporation (Saudi Arabian Oil Co.), Solvay S.A., UFP Technologies Inc. and Zotefoams Plc.
Customization Scope 10% Free Customization
Post-Sale Analyst Support 10-12 Weeks
Delivery Format PDF and Excel through Email (We can also provide the editable version of the report in PPT/Word format on special request)

Key Questions Answered in This Report

The global aerospace foam market was valued at USD 5.9 Billion in 2024.

We expect the global aerospace foam market to exhibit a CAGR of 5.4% during 2025-2033.

The rising utilization of aerospace foams in ceilings and walls, headrests, gaskets, baggage sections, etc., as they offer high heat resistance, durability, and tensile strength to aircraft, is primarily driving the global aerospace foam market.

The sudden outbreak of the COVID-19 pandemic had led to the implementation of stringent lockdown regulations across several nations resulting in temporary closure of numerous end-use industries, including construction, oil and gas, manufacturing, etc., for aerospace foams.

Based on the type, the global aerospace foam market has been segmented into polyurethane, polyimide, metal foams, melamine, polyethylene, and others. Among these, polyurethane currently represents the largest market share.

Based on the end user, the global aerospace foam market can be bifurcated into general aviation, military aircraft, and commercial aviation. Currently, general aviation accounts for the majority of the total market share.

On a regional level, the market has been classified into North America, Europe, Asia-Pacific, Middle East and Africa, and Latin America, where North America currently dominates the global market.

Some of the major players in the global aerospace foam market include Aerofoam Industries LLC, BASF SE, Boyd Corporation, DuPont de Nemours Inc., Evonik Industries AG, General Plastics Manufacturing Company, Greiner AG, Huntsman International LLC, Pyrotek Inc., Recticel NV/SA, Saudi Basic Industries Corporation (Saudi Arabian Oil Co.), Solvay S.A., UFP Technologies Inc., and Zotefoams Plc.

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Aerospace Foam Market Report by Type (Polyurethane, Polyimide, Metal Foams, Melamine, Polyethylene, and Others), Application (Aircraft Seats, Aircraft Floor Carpets, Cabin Walls and Ceilings, Flight Deck Pads, Overhead Stow Bins, and Others), End User (General Aviation, Military Aircraft, Commercial Aviation), and Region 2025-2033
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