Aluminum Aerosol Cans Manufacturing Plant

Capital requirements generally include land acquisition, construction, equipment procurement, installation, pre-operative expenses, and initial working capital. The total amount varies with capacity, technology, and location.

To start aluminum aerosol cans manufacturing business, one needs to conduct a market feasibility study, secure required licenses, arrange funding, select suitable land, procure equipment, recruit skilled labor, and establish a supply chain and distribution network.

Aluminum aerosol cans manufacturing requires raw materials such as aluminum slugs or sheets, which are converted into the can body. Other required materials include epoxy-phenolic lacquer for internal coating, ink for external printing, and components like valve cups, can ends (tops and bottoms), and lubricants for manufacturing processes.

An aluminum aerosol cans factory typically requires an extrusion press, a base-coating machine, a 6 or 8-color printing machine, a drying oven, and a necking machine. Additional equipment includes a trimming and brushing machine, a can washer, an internal lacquering machine, and an accumulator.

The main steps generally include:

• Preparation and cleaning of aluminum slug

• Slug is impact-extruded into cylindrical can shape

• Trimming to remove excess material from can rim

• Necking and shaping to define final can dimensions

• Internal coating applied to prevent corrosion damage

• External printing and decoration for enhancing product branding

• Cans baked to cure coatings and inks

• Assembling valve and crimping to seal the can

• Quality inspection to ensure dimensional and visual standards

• Packaging, storage, and distribution

Usually, the timeline can range from 12 to 24 months to start aluminum aerosol cans manufacturing plant, depending on factors like site development, machinery installation, environmental clearances, safety measures, and trial runs.

Challenges may include high capital requirements, securing regulatory approvals, ensuring raw material supply, competition, skilled manpower availability, and managing operational risks.

Typical requirements include business registration, environmental clearances, factory licenses, fire safety certifications, and industry-specific permits. Local/state/national regulations may apply depending on the location.

The top aluminum aerosol cans manufacturers are:

• Ball Corporation

• Crown Holdings, Inc.

• Alucon Public Company Limited

• CPMC Holdings Ltd.

• KianJoo Can Factory Bhd.

Profitability depends on several factors including market demand, manufacturing efficiency, pricing strategy, raw material cost management, and operational scale. Profit margins usually improve with capacity expansion and increased capacity utilization rates.

Cost components typically include:

• Land and Infrastructure

• Machinery and Equipment

• Building and Civil Construction

• Utilities and Installation

• Working Capital

Break even in aluminum aerosol cans manufacturing business typically range from 3 to 6 years, depending on scale, regulatory compliance costs, raw material pricing, and market demand. Efficient manufacturing and export opportunities can help accelerate returns.

Governments may offer incentives such as capital subsidies, tax exemptions, reduced utility tariffs, export benefits, or interest subsidies to promote manufacturing under various national or regional industrial policies.

Financing can be arranged through term loans, government-backed schemes, private equity, venture capital, equipment leasing, or strategic partnerships. Financial viability assessments help identify optimal funding routes.