IMARC Group’s report, titled “Di-Methyl Phthalates (DMP) Production Cost Analysis Report 2025: Industry Trends, Plant Setup, Machinery, Raw Materials, Investment Opportunities, Cost and Revenue” provides a complete roadmap for setting up a di-methyl phthalate (DMP) production plant. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc. The di-methyl phthalate (DMP) project report provides detailed insights into project economics, including capital investments, project funding, operating expenses, income and expenditure projections, fixed costs vs. variable costs, direct and indirect costs, expected ROI and net present value (NPV), profit and loss account, financial analysis, etc.
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Di-methyl phthalate (DMP) is an organic ester belonging to the phthalate family, widely used as a plasticizer and solvent in numerous industrial formulations. It is produced through the esterification of phthalic anhydride with methanol in the presence of an acid catalyst, followed by purification through distillation to achieve high-grade product purity. DMP is a clear, colorless, oily liquid with low volatility, excellent solubility in organic solvents, and strong compatibility with a wide range of polymers such as cellulose acetate, PVC, and acrylic resins. Its favorable physical properties such as high stability, mild odor, and good solvency make it suitable for sensitive applications. Additionally, DMP plays a crucial role in cosmetics, fragrances, adhesives, inks, coatings, agrochemicals, and plastics manufacturing. It is also used as a component in mosquito repellents, particularly in synergistic blends with active ingredients like DEET. DMP remains important due to its consistent performance, low cost relative to alternatives, and widespread acceptance in industrial supply chains. Despite increasing regulatory scrutiny of phthalates, its functional benefits and technical versatility ensure continued relevance across global manufacturing sectors.
The global Di-methyl phthalate (DMP) market continues to expand moderately, supported by steady demand from cosmetics, plastics, adhesives, and agrochemicals. For instance, as per the India Brand Equity Foundation (IBEF), the Indian agrochemicals sector is anticipated to expand at a robust CAGR of 9% between FY25 and FY28, supported by government initiatives, capacity expansion by manufacturers, rising domestic and export demand, and the rollout of innovative formulations. As a result, the market is expected to reach approximately USD 14.5 billion by FY28, up from about USD 10.3 billion. The rapid expansion of India’s agrochemicals industry will support the growth of the di-methyl phthalate (DMP) market, as DMP is widely used as a solvent and plasticizer in pesticide formulations. Moreover, rising production volumes, growing demand for crop protection chemicals in both domestic and export markets, and the introduction of new agrochemical products will increase the consumption of DMP as a key intermediate. Also, expanding manufacturing capacities and stronger government backing for the agrochemicals sector will further boost demand for DMP, strengthening its market outlook over the coming years.
Rising demand from cosmetics & personal care industries
The cosmetics industry increasingly relies on DMP due to its excellent solvency and ability to stabilize fragrances, nail polishes, and hair sprays. Additionally, countries like South Korea, India, and France report rising consumption of specialty esters in premium cosmetic formulations. Moreover, the rising demand for personal care and cosmetic products, particularly in hair care, make-up, and skin care segments, directly boosts the consumption of plasticizers and solvent-based ingredients like di-methyl phthalate (DMP). For instance, as per the beauty professionals associations, the Asia Pacific region lead the global beauty market, holding around 40% in 2018. Also, DMP is commonly used in cosmetics to enhance flexibility, durability, and stability of formulations. As the beauty industry expands, especially in high-consumption regions like Asia Pacific, the market growth for DMP is expected to grow correspondingly across the globe.
Growing demand from mosquito repellent
The growing threat of dengue has intensified demand for mosquito-control solutions, especially repellents. For instance, as per the World Health Organization (WHO), about half of the global population is currently vulnerable to dengue, with an estimated 100–400 million infections reported annually. Since DMP is widely used as an active ingredient in mosquito repellents including creams, sprays, coils, and lotions the surge in dengue-prevention efforts directly increases the consumption of di-methyl phthalate (DMP). Moreover, expanding government vector-control programs, growing public awareness, and greater production of personal insect-repellent products all translate to more consistent and large-scale demand for di-methyl phthalate. Thus, rising dengue prevalence globally strengthens the market outlook for DMP as a crucial raw material in mosquito-repellent formulations. DMP is a critical component in many mosquito repellent formulations due to its solvency and compatibility with DEET and other actives. With the global insect repellent market projected to grow steadily, DMP demand in this segment is expected to remain robust.
A di-methyl phthalate (DMP) manufacturing plant produces DMP through the catalytic esterification of phthalic anhydride and methanol, followed by purification, distillation, and stabilization. Additionally, the plant typically includes esterification reactors, methanol recovery units, distillation columns, heat exchangers, condensers, storage tanks, and quality testing systems. As DMP is chemically reactive and flammable, the facility must incorporate safety systems for handling hot liquids and volatile chemicals, along with environmental compliance measures such as VOC control and effluent treatment. Besides, DMP is widely used in personal care, coatings, plastics, repellents, and specialty industrial applications.
Detailed Process Flow:
The production process is a multi-step operation that involves several unit operations, material handling, and quality checks. Below are the main stages involved in the di-methyl phthalate (DMP) production process flow:
Setting up a di-methyl phthalate (DMP) production plant requires evaluating several key factors, including technological requirements and quality assurance. Some of the critical considerations include:
Establishing and operating a di-methyl phthalates (DMP) production plant involves various cost components, including:
Capital Investment (CapEx): Machinery costs account for the largest portion of the total capital expenditure. The cost of land and site development, including charges for land registration, boundary development, and other related expenses, forms a substantial part of the overall investment. This allocation ensures a solid foundation for safe and efficient plant operations.
Operating Expenditure (OpEx): In the first year of operations, the operating cost for the di-methyl phthalates (DMP) production plant is projected to be significant, covering raw materials, utilities, depreciation, taxes, packing, transportation, and repairs and maintenance. By the fifth year, the total operational cost is expected to increase substantially due to factors such as inflation, market fluctuations, and potential rises in the cost of key materials. Additional factors, including supply chain disruptions, rising consumer demand, and shifts in the global economy, are expected to contribute to this increase.
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Particulars |
Cost (in US$) |
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Land and Site Development Costs |
XX |
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Civil Works Costs |
XX |
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Machinery Costs |
XX |
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Other Capital Costs |
XX |
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Particulars |
In % |
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Raw Material Cost |
XX |
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Utility Cost |
XX |
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Transportation Cost |
XX |
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Packaging Cost |
XX |
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Salaries and Wages |
XX |
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Depreciation |
XX |
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Other Expenses |
XX |
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Particulars |
Unit |
Year 1 |
Year 2 |
Year 3 |
Year 4 |
Year 5 |
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Total Income |
US$ |
XX |
XX |
XX |
XX |
XX |
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Total Expenditure |
US$ |
XX |
XX |
XX |
XX |
XX |
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Gross Profit |
US$ |
XX |
XX |
XX |
XX |
XX |
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Gross Margin |
% |
XX |
XX |
XX |
XX |
XX |
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Net Profit |
US$ |
XX |
XX |
XX |
XX |
XX |
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Net Margin |
% |
XX |
XX |
XX |
XX |
XX |
Leading manufacturers in the global di-methyl phthalate (DMP) industry include several multinational chemical producers with large-scale esterification capabilities, extensive product portfolios, and established supply networks across plastics, coatings, cosmetics, and specialty chemical markets. Key players include
all of which operate large-scale facilities and serve end-use sectors such as plastics, personal care, fragrances, defense/mosquito repellents, coatings, dyes, textiles, adhesives, automotive, and chemicals.
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Report Features |
Details |
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Product Name |
Di-methyl Phthalate (DMP) |
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Report Coverage |
Detailed Process Flow: Unit Operations Involved, Quality Assurance Criteria, Technical Tests, Mass Balance, and Raw Material Requirements |
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Currency |
US$ (Data can also be provided in the local currency) |
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Customization Scope |
The report can also be customized based on the requirement of the customer |
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Post-Sale Analyst Support |
10-12 Weeks |
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Delivery Format |
PDF and Excel through email (We can also provide the editable version of the report in PPT/Word format on special request) |
Key Questions Answered in This Report:
Report Customization
While we have aimed to create an all-encompassing di-methyl phthalate (DMP) production plant project report, we acknowledge that individual stakeholders may have unique demands. Thus, we offer customized report options that cater to your specific requirements. Our consultants are available to discuss your business requirements, and we can tailor the report's scope accordingly. Some of the common customizations that we are frequently requested to make by our clients include:
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The study also covers critical elements such as location analysis, environmental impact, plant layout, and costs associated with land, machinery, raw materials, packaging, transportation, utilities, and human resources. The project economics section provides an in-depth analysis of capital expenditure (CapEx), operating expenditure (OpEx), income projections, taxation, depreciation, liquidity, profitability, payback period, net present value (NPV), uncertainty, and sensitivity analysis.
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