IMARC Group’s report, titled “Frozen Green Peas Manufacturing Plant Project Report 2025: Industry Trends, Plant Setup, Machinery, Raw Materials, Investment Opportunities, Cost and Revenue” provides a complete roadmap for setting up a frozen green peas manufacturing plant. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc. The frozen green peas project report provides detailed insights into project economics, including capital investments, project funding, operating expenses, income and expenditure projections, fixed costs vs. variable costs, direct and indirect costs, expected ROI and net present value (NPV), profit and loss account, financial analysis, etc.

The elevating demand for frozen green peas because of the convenience they offer is supporting the market expansion. They come pre-cleaned, cut, and ready to cook, which eliminates the preparation time. Also, they can be stored for longer periods without spoilage, minimizing food waste and frequent shopping trips.
Frozen green peas are loaded with nutrients and minerals like iron, calcium, magnesium, potassium, and vitamins A, C, K, and B, which boost their market share. This high-nutrient nature makes them an attractive option for people looking to fulfill their dietary needs. It is also compelling in the context of growing health awareness and the prevalence of diseases.
The year-round availability of this product, regardless of seasonal limitations, is an important factor driving the market expansion. Advanced freezing technology helps overcome season constraints by preserving peas harvested during their peak freshness and making them available to people at any time of the year.
Rising Vegan and Vegetarian Population
The global preference is shifting towards vegetarian and vegan diets, which creates a substantial demand for plant-based foods. Based on recent estimates, there are around 79 million vegans worldwide. Furthermore, 10% of Americans consider themselves to be vegans or vegetarians. Moreover, by 2040, only 40% of people on Earth are expected to still consume meat. Frozen green peas are a versatile ingredient that provides protein and fiber and can replace or complement animal proteins. They can also be added to a variety of dishes like salads, soups, curries, and casseroles. Also, the ongoing innovations in vegetarian and vegan recipes highlight the importance of this frozen food, promoting its use among people.
Growing Food Service Industry
The food service sector is growing at a fast pace due to increasing dining out and food delivery trends, which contributes to the demand for frozen green peas. According to the IMARC Group report, this sector is expected to grow at a rate of 3.3% annually, reaching a staggering value of US$ 4046.1 billion by 2032. Establishments like cafeterias, restaurants, and catering services value ingredients that offer uniform quality, ease of storage, and simplicity of preparation because it reduces kitchen workload and waste. Also, products like frozen green peas help chefs and food service managers plan menus and control costs, which is crucial in this industry.
The following aspects have been covered in the frozen green peas manufacturing plant report:
The report provides insights into the landscape of the frozen green peas industry at the global level. The report also provides a segment-wise and region-wise breakup of the global frozen green peas industry. Additionally, it also provides the price analysis of feedstocks used in the manufacturing of frozen green peas, along with the industry profit margins.
The report also provides detailed information related to the frozen green peas manufacturing process flow and various unit operations involved in a manufacturing plant. Furthermore, information related to mass balance and raw material requirements has also been provided in the report with a list of necessary quality assurance criteria and technical tests.
The report provides a detailed location analysis covering insights into the land location, selection criteria, location significance, environmental impact, expenditure, and other frozen green peas manufacturing plant costs. Additionally, the report provides information related to plant layout and factors influencing the same. Furthermore, other requirements and expenditures related to machinery, raw materials, packaging, transportation, utilities, and human resources have also been covered in the report.
Capital Expenditure (CapEx) and Operational Expenditure (OpEx) Analysis:
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The report also covers a detailed analysis of the project economics for setting up a frozen green peas manufacturing plant. This includes the analysis and detailed understanding of frozen green peas manufacturing plant costs, including capital expenditure (CapEx), operating expenditure (OpEx), income projections, taxation, depreciation, liquidity analysis, profitability analysis, payback period, NPV, uncertainty analysis, and sensitivity analysis. Furthermore, the report also provides a detailed analysis of the regulatory procedures and approvals, information related to financial assistance, along with a comprehensive list of certifications required for setting up a frozen green peas manufacturing plant.
Profitability Analysis:
| Particulars | Unit | Year 1 | Year 2 | Year 3 | Year 4 | Year 5 |
|---|---|---|---|---|---|---|
| Total Income | US$ | XX | XX | XX | XX | XX |
| Total Expenditure | US$ | XX | XX | XX | XX | XX |
| Gross Profit | US$ | XX | XX | XX | XX | XX |
| Gross Margin | % | XX | XX | XX | XX | XX |
| Net Profit | US$ | XX | XX | XX | XX | XX |
| Net Margin | % | XX | XX | XX | XX | XX |
| Report Features | Details |
|---|---|
| Product Name | Frozen Green Peas |
| Report Coverage | Detailed Process Flow: Unit Operations Involved, Quality Assurance Criteria, Technical Tests, Mass Balance, and Raw Material Requirements Land, Location and Site Development: Selection Criteria and Significance, Location Analysis, Project Planning and Phasing of Development, Environmental Impact, Land Requirement and Costs Plant Layout: Importance and Essentials, Layout, Factors Influencing Layout Plant Machinery: Machinery Requirements, Machinery Costs, Machinery Suppliers (Provided on Request) Raw Materials: Raw Material Requirements, Raw Material Details and Procurement, Raw Material Costs, Raw Material Suppliers (Provided on Request) Packaging: Packaging Requirements, Packaging Material Details and Procurement, Packaging Costs, Packaging Material Suppliers (Provided on Request) Other Requirements and Costs: Transportation Requirements and Costs, Utility Requirements and Costs, Energy Requirements and Costs, Water Requirements and Costs, Human Resource Requirements and Costs Project Economics: Capital Costs, Techno-Economic Parameters, Income Projections, Expenditure Projections, Product Pricing and Margins, Taxation, Depreciation Financial Analysis: Liquidity Analysis, Profitability Analysis, Payback Period, Net Present Value, Internal Rate of Return, Profit and Loss Account, Uncertainty Analysis, Sensitivity Analysis, Economic Analysis Other Analysis Covered in The Report: Market Trends and Analysis, Market Segmentation, Market Breakup by Region, Price Trends, Competitive Landscape, Regulatory Landscape, Strategic Recommendations, Case Study of a Successful Venture |
| Currency | US$ (Data can also be provided in the local currency) |
| Customization Scope | The report can also be customized based on the requirement of the customer |
| Post-Sale Analyst Support | 10-12 Weeks |
| Delivery Format | PDF and Excel through email (We can also provide the editable version of the report in PPT/Word format on special request) |
While we have aimed to create an all-encompassing frozen green peas plant project report, we acknowledge that individual stakeholders may have unique demands. Thus, we offer customized report options that cater to your specific requirements. Our consultants are available to discuss your business requirements, and we can tailor the report's scope accordingly. Some of the common customizations that we are frequently requested to make by our clients include:
Capital requirements generally include land acquisition, construction, equipment procurement, installation, pre-operative expenses, and initial working capital. The total amount varies with capacity, technology, and location.
To start a frozen green peas manufacturing business, one needs to conduct a market feasibility study, secure required licenses, arrange funding, select suitable land, procure equipment, recruit skilled labor, and establish a supply chain and distribution network.
Frozen green peas manufacturing requires raw materials such as fresh, raw green peas that are of high quality. Other necessary materials include water for washing and blanching, and packaging materials such as food-grade poly-lined bags or containers for the final product.
A frozen green peas factory typically requires pea shelling machines, blanching units, sorting and grading machines, cooling conveyors, IQF (Individual Quick Freezing) tunnels, packing and sealing machines, weighing and labeling equipment, cold storage rooms, water treatment systems, and quality control instruments.
The main steps generally include:
Harvest and transport fresh green peas to factory
Wash and remove debris or foreign materials thoroughly
Blanch peas briefly to preserve color and nutrients
Cool rapidly using chilled water or air systems
Sort and grade peas for size and quality consistency
Freeze quickly using IQF (Individual Quick Freezing) technology
Pack, seal, and label peas in appropriate packaging
Store frozen peas in cold storage for distribution
Usually, the timeline can range from 12 to 24 months to start a frozen green peas manufacturing plant, depending on factors like site development, machinery installation, environmental clearances, safety measures, and trial runs.
Challenges may include high capital requirements, securing regulatory approvals, ensuring raw material supply, competition, skilled manpower availability, and managing operational risks.
Typical requirements include business registration, environmental clearances, factory licenses, fire safety certifications, and industry-specific permits. Local/state/national regulations may apply depending on the location.
The top frozen green peas manufacturers are:
Sahyadri Farms
Masfrost
Alfa-Nistru
McCain Foods
Nestlé
Profitability depends on several factors including market demand, manufacturing efficiency, pricing strategy, raw material cost management, and operational scale. Profit margins usually improve with capacity expansion and increased capacity utilization rates.
Cost components typically include:
Land and Infrastructure
Machinery and Equipment
Building and Civil Construction
Utilities and Installation
Working Capital
Break even in a frozen green peas manufacturing business typically range from 3 to 6 years, depending on scale, regulatory compliance costs, raw material pricing, and market demand. Efficient manufacturing and export opportunities can help accelerate returns.
Governments may offer incentives such as capital subsidies, tax exemptions, reduced utility tariffs, export benefits, or interest subsidies to promote manufacturing under various national or regional industrial policies.
Financing can be arranged through term loans, government-backed schemes, private equity, venture capital, equipment leasing, or strategic partnerships. Financial viability assessments help identify optimal funding routes.