Maintenance Repair and Operations Market (MRO Industry)

Maintenance Repair and Operations Market Size & Share Analysis:

The global maintenance, repair, and operations (MRO) market size is anticipated to reach USD 700.80 billion in 2025. Looking forward, the market is expected to grow USD 842.6 billion by 2033, exhibiting a CAGR of 2.33% during 2025-2033. Europe currently dominates the market, holding a significant market share of over 32.7% in 2024. The market is driven by the increasing level of awareness among individuals and businesses as well about the importance of asset lifecycle management, the growing aspect of sustainability and environmental responsibility, and the increasing outsourcing of MRO services.

The maintenance, repair, and operations (MRO) market covers procurement, storage, and dissemination of materials essential for operational upkeep. Optimizing maintenance, repair, and operations processes enhances inventory control, minimizes operational interruptions, and boosts overall efficiency. The integration of data analytics and predictive maintenance technologies in MRO activities facilitates timely interventions, extending asset longevity and reducing expenses. This approach ultimately promotes sustainable operations and boosts revenue generation.

The MRO market is based on the increasing focus on operational efficiency and the prolonged life of equipment across various industries. Increasing industrialization and consequently, automation in sectors, such as manufacturing, aerospace, and automotive, increases the demand for MRO services to reduce losses due to downtime and maintain prime performance. For example, in September 2024, Dassault Aviation announced a new subsidiary in Noida, India, Dassault Aviation MRO India (DAMROI), which will focus on the maintenance, repair, and overhaul of military aircraft. This development comes at a time when the company is in talks for 26 Rafale-M jets for the Indian Navy as part of the country's "Atmanirbhar Bharat" initiative to be self-reliant in defense. With the widespread adoption of predictive maintenance solutions through technologies of IoT and AI, equipment can be monitored better and thereby costs to repair can be kept in check. Moreover, need for stringent safety and regulations creates demand for MRO-related activities. Infrastructural construction and replacement of old plants add value to the business of the market.

Increased usage of the United States maintenance, repair, and operations market will be supported by advanced technologies like IoT and AI, for predictive maintenance, with the reduction in downtime and optimized asset performance. Manufacturing, aerospace and automotive sectors will also remain as major contributors with constant requirements of MRO services for maintaining operational efficiency. Old and aged infrastructures and equipment in the energy and transportation industries increase the demand for repair and maintenance solutions. For example, NorthSky Supply launched an ecommerce platform in December 2024 to cater to MRO supply needs of the businesses in the United States. Based in The Woodlands, Texas, the digital B2B company offers a vast variety of quality industrial supplies with competitive prices featuring exclusive brands and commitment to customer service and product reliability. Investment in high-quality MRO services is also encouraged due to strict regulatory standards set in workplace safety and environmental compliance. The growing focus on cost-efficiency and minimizing operational disruptions is also driving market growth across the country

Maintenance Repair and Operations (MRO) Market Trends:

Technological Advancements and Industry 4.0 Integration

The continuous technological advancements in manufacturing procedures and the advent of Industry 4.0 are primarily driving the maintenance repair and operations market. Besides this, the integration of predictive analytics, the Internet of Things (IoT), and sensors into machinery and equipment provides real-time insights into their health and performance, which is also catalyzing the global MRO market outlook. For instance, ProcMart has launched store-in-store solutions for large-scale inventory management in India. The company launched the model to assist clients in improving performance through a comprehensive proactive strategy for MRO asset management. The service intends to enable large-scale brands to enhance maintenance, repair, and operations (MRO) while increasing manufacturing, consequently saving money and time.

Emphasis on Asset Lifecycle Management

The rising awareness among individuals and businesses towards the importance of asset lifecycle management is positively influencing the maintenance repair and operations market share. Moreover, the growing popularity of advanced management systems to provide comprehensive visibility into the usage, condition, and maintenance history of assets is also catalyzing the market growth. For instance, SIG, in partnership with GE Digital, unveiled its first APM (Asset Performance Management) and FSM (Field Service Management) digital solution for the food and beverage industry. The Plant 360 Asset Management aims to deliver digital services as needed enabling manufacturers to enhance their operational efficiency, productivity, and connectivity. Additionally, in 2024, Kenco a prominent third-party logistics provider in North America announced its plan to introduce Automation Guidance a consulting service aimed at assisting operations managers in enhancing their current facilities with automated material handling equipment (MHE) assets which have increasingly become vital for their success. The launch of Automation Guidance part of Kenco MHE Solutions gives supply chain professionals access to a comprehensive range of MHE advantages throughout its lifecycle. This development also reflects one of the trends in the MRO market.

Outsourcing of MRO Services

The rising outsourcing of MRO services by several businesses to focus on their core competencies and streamline their operations is positively influencing the market growth. Besides this, outsourcing MRO enables companies to leverage economies of scale and expertise and access advanced technologies without the need for in-house investments, which is also catalyzing the MRO market. For example, Adani Defense Systems & Technologies Ltd. (ADSTL), a branch of Adani Enterprises and the defense manufacturing sector of Adani Group, purchased India's most established MRO company, Air Works, which has a total presence in 27 cities, for an enterprise value of approximately INR 400 crore (USD 48.2 Million). Moreover, in January 2023, Asia Digital Engineering (ADE), the engineering arm of Capital A, opened its new MRO (Maintenance, Repair, and Overhaul) hangar facility in Senai, Johor Bahru, further facilitating its mission of providing the best value and MRO services with high efficiency across a vast coverage of locations.

Maintenance Repair and Operations (MRO) Industry Segmentation:

IMARC Group provides an analysis of the key trends in each segment of the global maintenance repair and operations (MRO) market, along with forecasts at the global, regional, and country levels from 2025-2033. The market has been categorized based on provider and MRO type.

Analysis by Provider:

• OEM                                                
• Aftermarket
   

According to the report OEM represented the largest segment owing to their in-depth knowledge and expertise of the products. Moreover, OEMs possess special insights into the functionality, design and intricacies of their equipment which makes them extremely popular for offering specialized maintenance and repair services. For instance, Emerson Bearing Boston a bearing company catering to the OEM and MRO markets globally established a pump industry division dedicated to a fast-growing customer base particularly in the oil and gas market. Furthermore, Galco Industrial Electronics Inc. an e-commerce driven MRO-focused distributor of electronic industrial control and automation components was acquired by Freeman Spogli & Co. The company considers that the acquisition would trail multiple expansion opportunities and strategic initiatives in the United States. Consequently, as per the MRO market analysis report continuous launches by OEMs will continue to stimulate the segment’s growth in the coming years.

Analysis by MRO Type:

• Industrial MRO                          
• Electrical MRO
• Facility MRO                              
• Others
   

According to the report industrial MRO accounted for the largest market segment. Industrial MRO offers timely repairs, proactive maintenance and comprehensive diagnostics to identify potential issues before they escalate. Moreover, as per the MRO market report, it aids in increasing the overall equipment effectiveness, minimizing unscheduled downtime and ensuring the continuous operation of production lines which is also catalysing the market in this segment. For example, in January 2023, MSC Industrial Supply Co. purchased Buckeye Industrial Supply Co. and True-Edge Grinding Inc. both of which focus on custom tool manufacturing and the provision of metalworking and maintenance, repair and operations (MRO) products and services. Based on insights from the MRO market this acquisition will assist MSC Industrial Supply Co. in enhancing its status as a leading multichannel supplier of MRO products and services. Additionally, companies such as GoExpedi have created digital platforms to transform the procurement process for MRO assets in the energy and industrial sectors.

Regional Analysis:

• North America
  • United States
  • Canada
• Asia-Pacific
  • China
  • Japan
  • India
  • South Korea
  • Australia
  • Indonesia
  • Others
• Europe
  • Germany
  • France
  • United Kingdom
  • Italy
  • Spain
  • Russia
  • Others
• Latin America
  • Brazil
  • Mexico
  • Others
• Middle East and Africa
   

In 2024, Europe accounted for the largest market share of over 32.7%. According to the report, Europe accounted for the largest market share owing to its well established industrial infrastructure. Moreover, as per the MRO market overview, key players provide specialized solutions, efficient resource utilization and ecofriendly disposal procedures. Additionally, the development of advanced research centers that support innovation in various industries is also bolstering the maintenance repair and operations (MRO) market in this region. For instance, the UK Government commissioned the 'Made Smarter' review with the aim of the industry providing recommendations to ensure that the UK will be a significant player in the 4th industrial revolution by 2030. Additionally, Panasonic Avionics Corporation (Panasonic Avionics) revealed the significant enlargement of its maintenance, repair, and overhaul (MRO) facility located in Dundalk, County Louth, Ireland. PTS anticipated introducing 1,500-2,000 units each month at its Dundalk site. In addition to serving as its European distribution hub, it performed repairs on Boeing CSS equipment, X series, and Next IFE systems. This, in turn is propelling the MRO market growth in Europe over the forecasted period.

Maintenance Repair and Operations Market Regional Takeaways:

North America Maintenance Repair and Operations (MRO) Industry Analysis

The maintenance, repair and operations (MRO) market in North America is thriving driven by advancements in industrial automation, IoT and predictive maintenance solutions. With a strong focus on operational efficiency and cost reduction industries like aerospace, manufacturing and healthcare are adopting MRO services to enhance equipment reliability and minimize downtime. The region’s robust technological infrastructure supports the integration of AI-powered diagnostics, IoT-enabled sensors and automated maintenance processes ensuring timely equipment monitoring and repair. Supply chain disruptions have highlighted the importance of local MRO providers, enabling quicker parts replacement and service delivery. Additionally, sustainability initiatives are pushing businesses to adopt energy efficient maintenance practices and extend asset lifecycles. Investments in workforce training and cutting edge MRO technologies are further shaping North America as a key player in the global MRO market.

United States Maintenance Repair and Operations (MRO) Industry Analysis

In 2024, United States accounted for a share of 87.10% of the North America market. The drivers for maintenance, repair, and operations (MRO) in the United States are increasingly being shaped by a growing emphasis on operational efficiency and cost reduction in industries. Companies are adopting predictive maintenance strategies, leveraging IoT sensors and implementing data analytics to monitor equipment health and optimize maintenance schedules. This shift is significantly reducing unplanned downtimes and maintenance costs especially in sectors like manufacturing, aerospace and energy. The push towards sustainability is also accelerating the demand for MRO services with businesses focusing on extending the life of existing assets and minimizing waste. Furthermore, the trend towards automation and robotics is driving the need for specialized MRO services for advanced machinery and equipment. Manufacturers are increasingly investing in advanced MRO technologies such as drones and AI-powered diagnostics to streamline operations and improve accuracy. Supply chain disruptions and labor shortages are prompting companies to rely on local MRO providers to ensure quicker and more efficient parts replacement and service delivery. In February 2020, the labor force participation rate was 63.3% in 2024, it is 62.7%, according to the U.S. Chamber of Commerce.  At the same time, regulatory compliance requirements in industries like pharmaceuticals and chemicals are necessitating strict adherence to maintenance standards further boosting the demand for MRO services that ensure safety and operational integrity.

Asia Pacific Maintenance Repair and Operations (MRO) Industry Analysis

Currently, a number of distinct variables are driving the Asia Pacific MRO industry. Predictive maintenance and sophisticated monitoring solutions are becoming increasingly more in demand as companies place greater emphasis on asset reliability and downtime reduction. In order to maximize maintenance schedules manufacturers are introducing IoT-enabled devices and sensors that allow real-time tracking of equipment performance. In addition, sectors like manufacturing and aviation are making significant investments in automated and robotic technologies to boost productivity and lower human error. Businesses are being encouraged to use ecofriendly materials and energy efficient MRO solutions by growing awareness of sustainability. The need for warehouse automation and maintenance services is also being fueled by the ecommerce sector's rapid expansion. The International Trade Administration reported that in 2020, Indian e-commerce was valued USD 46.2 billion. The area is seeing an increase in regional suppliers and service providers that are constantly improving their capacities to satisfy the growing needs of a variety of industries including manufacturing, automotive and oil and gas. Spending on MRO services is also increasing as a result of government programs encouraging renovation and the growth of infrastructure. Companies are investing in training programs to close the skills gap and guarantee the effective functioning of cutting-edge technologies in the MRO domain as a result of the increased demand for skilled workers.

Latin America Maintenance Repair and Operations (MRO) Industry Analysis

The Maintenance, Repair, and Operations (MRO) sector in Latin America is experiencing significant growth due to several specific, ongoing factors. Industries are continuously investing in modernizing their equipment and machinery to enhance operational efficiency, leading to a rising demand for MRO services. Governments in the region are prioritizing infrastructure development, especially in sectors like energy, transportation, and manufacturing, which is increasing the need for regular maintenance and repair of critical assets. Companies are also focusing on reducing downtime and maximizing asset lifespan, pushing for more preventive and predictive maintenance solutions. The way MRO services are delivered is also changing as a result of the region's rapid adoption of digital technologies like IoT and AI for predictive maintenance. Smaller firms may now more easily get MRO parts and services because of the growth of e-commerce platforms and distribution channels, which is helping the industry expand. The International Trade Administration reported that Brazil, which has the biggest economy in Latin America, is nevertheless seeing a 14.3% growth in e-commerce.  The need for more energy-efficient and sustainable maintenance procedures is also being driven by environmental restrictions. Last but not least, as regional supply chains grow more intricate, businesses are turning to local MRO providers for quicker and more affordable services that guarantee on-time maintenance and repairs.

Middle East and Africa Maintenance Repair and Operations (MRO) Industry Analysis

The maintenance, repair and operations (MRO) sector in the Middle East and Africa (MEA) is experiencing significant growth due to several region-specific drivers. Governments in the MEA are investing heavily in infrastructure development particularly in the energy, construction and transportation sectors which is increasing the demand for MRO services. With rapid urbanization and the ongoing expansion of industrial projects companies are actively modernizing their facilities ensuring a constant need for maintenance and repair operations. According to reports, 63% of South Africans are already living in urban areas. Simultaneously, industries such as oil and gas, mining and aviation are witnessing rising operational complexities prompting them to prioritize MRO activities to maximize equipment uptime and minimize downtime. Companies are also adopting predictive maintenance technologies to avoid unplanned failures which is driving the demand for specialized MRO services and skilled labor. Moreover, the ongoing digital transformation is encouraging businesses to integrate automation and IoT-based solutions into their MRO strategies enhancing efficiency and reducing costs. Environmental sustainability concerns are prompting industries to focus on energy efficient and ecofriendly maintenance practices thereby boosting the adoption of green technologies. As regional economies recover and diversify the MEA MRO market is benefiting from these sector-specific trends shaping a dynamic and growing service demand landscape.

Largest Maintenance Repair and Operations (MRO) Companies:

The maintenance, repair and operations (MRO) market is highly competitive with key players focusing on strategic acquisitions, innovation, and partnerships to strengthen their market presence. Leading companies are leveraging digital platforms, IoT-enabled tools and data-driven analytics to offer predictive maintenance solutions and improve service efficiency. Smaller firms are gaining traction by catering to niche markets and providing customized solutions. Supply chain optimization and localized services are becoming critical competitive factors due to ongoing disruptions. The rising demand for energy-efficient and sustainable MRO practices is encouraging businesses to integrate green technologies. Additionally, advancements in automation and robotics are driving innovation, allowing players to differentiate their offerings in this evolving market landscape. In line with this, in December 2023, Grainger announced the sale of E&R Industrial Sales, Inc. to Paradigm Equity Partners. E&R, a Grainger subsidiary since 2013 aims for a seamless transition for customers and suppliers. Grainger will continue to provide maintenance products and services while offering access to E&R's assortment via its channels.

The report has also analysed the largest maintenance repair and operations (MRO) companies of the market with some of the key players being:

• AAR Corp.
• AFI KLM E&M
• General Electric Company
• Hong Kong Aircraft Engineering Company Limited
• Lufthansa Technik
• MTU Aero Engines AG
• Rexel Group Company
• Rolls-Royce plc
• SIA Engineering Company
• ST Engineering
• VSE Corporation
• Wärtsilä
• Wesco

Latest News and Developments:

• April 2022: In India, ProcMart has introduced store-in-store solutions for managing extensive inventory. The company launched the methodology to assist customers in improving performance through a comprehensive, proactive approach to MRO asset management. By supporting manufacturing and enhancing maintenance, repair, and operations (MRO), the service seeks to help large businesses save time and money.
• October 2022: The oldest MRO company in India, Air Works, which currently operates in 27 cities, was acquired by Adani Defense Systems & Technologies Ltd. (ADSTL), a division of Adani Enterprises and the defense manufacturing division of the Adani Group, for an estimated enterprise value of INR 400 crore (USD 48.2 million).
• January 2023: More than 47,000 maintenance goods selected especially for maintenance, repair, operations, and production (MROP) users are included in the fifth edition of Applied Industrial Technologies' Applied Maintenance Supply & Solutions Master Product Catalog. Transportation, fasteners, shop supplies, electrical, welding, janitorial, fittings & hoses, paints & chemicals, cutting tools & abrasives, safety, and more are all covered in the catalog.
• January 2023: With the opening of its new MRO (Maintenance, Repair, and Overhaul) hangar facility in Senai, Johor Bahru, Asia Digital Engineering (ADE), the engineering division of Capital A, furthered its goal of providing the most cost-effective, top-notch MRO services in a wide range of locations.
• March 2024: Following the success of the relationship over the previous year, Iveda, the global solution for cloud-based AI, announced the expansion of its cooperation with Evergreen Aviation Technologies Corp. (EGAT), a leading provider of aircraft maintenance solutions. Iveda and EGAT are working together to keep growing AI-powered smart drone applications globally, in places like the Philippines, Mexico, the United States, and the Middle East. In order to strengthen their collaboration, EGAT and Iveda will continue to develop military-grade smart drones that are outfitted with Iveda's AI Video Analytics and sensor technologies. These drones will be used for a variety of tasks, including infrastructure inspections, livestock tracking, flood and fire surveillance, border and coastal patrol, confidential military deployments, remote equipment searches, and basic aerial crowd traffic control.

Maintenance Repair and Operations (MRO) Market Report Scope:

Key Benefits for Stakeholders:

• IMARC’s industry report offers a comprehensive quantitative analysis of various market segments, historical and current market trends, market forecasts, and dynamics of the maintenance repair and operations (MRO) market from 2019-2033.
• The research report provides the latest information on the market drivers, challenges, and opportunities in the global maintenance repair and operations (MRO) market.
• The study maps the leading, as well as the fastest-growing, regional markets. It further enables stakeholders to identify the key country-level markets within each region.
• Porter's five forces analysis assists stakeholders in assessing the impact of new entrants, competitive rivalry, supplier power, buyer power, and the threat of substitution. It helps stakeholders to analyze the level of competition within the maintenance repair and operations (MRO) industry and its attractiveness.
• The competitive landscape allows stakeholders to understand their competitive environment and provides insight into the current positions of key players in the market.