Tahini Paste Manufacturing Plant

Report Overview: 

IMARC Group’s report, titled “Tahini Paste Manufacturing Plant Project Report 2025: Industry Trends, Plant Setup, Machinery, Raw Materials, Investment Opportunities, Cost and Revenue,” provides a complete roadmap for setting up a tahini paste manufacturing plant. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc. The tahini paste project report provides detailed insights into project economics, including capital investments, project funding, operating expenses, income and expenditure projections, fixed costs vs. variable costs, direct and indirect costs, expected ROI and net present value (NPV), profit and loss account, financial analysis, etc.

What is Tahini Paste?

Tahini paste is a smooth, creamy condiment made from hulled and roasted sesame seeds that are finely ground to form a thick, oily paste. It is a staple in Middle Eastern, Mediterranean, and North African cuisines, valued for its nutty flavor and rich nutritional profile. Tahini is composed mainly of healthy unsaturated fats, plant-based proteins, fiber, calcium, iron, magnesium, and antioxidants. The paste exhibits excellent emulsifying properties and a smooth texture, which make it suitable for use in a wide range of culinary and industrial food applications. Tahini is commonly used in sauces, dressings, dips (such as hummus and baba ganoush), confectionery, and bakery products.

Tahini Paste Manufacturing Plant: Key Highlights

• Process Used: Grinding and homogenization process
• End-use Industries: Food & beverages, foodservice (HORECA)
• Applications: Used in dips, spreads, salad dressings, sauces, desserts, protein supplements, and vegan foods

A tahini paste manufacturing plant is a specialized food processing facility that converts cleaned and roasted sesame seeds into smooth paste through mechanical grinding and emulsification. The process starts with seed cleaning to remove impurities, followed by roasting to enhance flavor and aroma. Dehulling and winnowing separate the hulls, after which the seeds are cooled and fed into stone mills or colloid grinders. The ground paste undergoes homogenization to achieve uniform consistency and is then cooled, filtered, and packaged. Equipment typically includes sesame cleaning machines, roasters, dehullers, cooling conveyors, colloid mills, paste mixers, homogenizers, and filling units. The plant also contains quality testing labs to ensure microbiological and chemical safety, oil content uniformity, and moisture control. A well-structured tahini processing plant emphasizes hygiene, temperature control, and automation to ensure consistent quality and long shelf life. Tahini paste produced in such facilities is supplied to retail food brands, restaurants, bakeries, and industrial food manufacturers worldwide.

Tahini Paste Industry Outlook 2025:

The global tahini market is expanding steadily, driven by rising consumer preference for nutritious, plant-based, and minimally processed foods. Key market drivers include the increasing popularity of Mediterranean diets, expanding vegan and vegetarian populations, and the demand for natural fat-based condiments free from artificial additives. The growth of ethnic cuisines in Western markets, along with the proliferation of international foodservice chains, continues to expand tahini consumption. Innovation in packaging, such as ready-to-use squeeze bottles and resealable pouches, is further enhancing convenience. Moreover, advancements in seed roasting and grinding technologies are improving product consistency and yield. Sustainability initiatives promoting sesame cultivation in arid regions support stable raw material supply chains.

Tahini Paste Market Trends and Growth Drivers:

Rising demand for plant-based foods

The surge in global veganism and vegetarianism has led to increased consumption of tahini as a plant-based, protein-rich condiment. Tahini provides a nutrient-dense alternative to dairy-based spreads and sauces, aligning with consumer demand for sustainable and cruelty-free food products. According to the Good Food Institute (GFI) and the Plant Based Foods Association (PBFA), the 2024 U.S. retail plant-based food market was worth USD 8.1 billion, reflecting growing substitution of traditional ingredients with plant-based alternatives. This trend supports long-term tahini market growth as manufacturers incorporate it into protein bars, vegan dressings, and ready-to-eat meals.

Growth of ethnic and mediterranean cuisine

Tahini has gained global recognition due to the widespread popularity of Mediterranean cuisine. Increasing restaurant chains and packaged food brands are featuring hummus, falafel, and tahini-based sauces in mainstream markets. According to Euromonitor, Middle Eastern condiments are among the fastest-growing food categories in North America and Europe, expanding at over 5% annually. This culinary globalization continues to bolster tahini demand across foodservice and retail channels.

Latest Industry Developments:

• June 2025: Merter Gida Ltd. launched a new Hazelnut Spread with Cocoa and Tahini Honey Mixture, a natural product targeting the wholesome spread market.
   
• March 2024: El Rashidi El Mizan, the Egyptian confectioner expanded its distribution network throughout Africa to grow its market reach.

Leading Tahini Paste Manufacturers:

Leading manufacturers in the global tahini paste market include major food processing and condiment companies that specialize in sesame-based products and Mediterranean cuisine ingredients. Key players include

• Soom Foods LLC
• Prince Tahina Ltd.
• Mighty Sesame Co.
• Al Wadi Al Akhdar
• Halwani Bros Co.

all of which operate large-scale facilities and serve end-use sectors such as food & beverages, foodservice (HORECA).

Tahini Paste Plant Setup Requirements

Detailed Process Flow:

The manufacturing process is a multi-step operation that involves several unit operations, material handling, and quality checks. Below are the main stages involved in the tahini paste manufacturing process flow:

• Unit Operations Involved
• Mass Balance and Raw Material Requirements
• Quality Assurance Criteria
• Technical Tests

Key Considerations for Establishing a Tahini Paste Manufacturing Plant:

Setting up a tahini paste manufacturing plant requires evaluating several key factors, including technological requirements and quality assurance. Some of the critical considerations include:

• Site Selection: The location must offer easy access to key raw materials such as high-quality sesame seeds, food-grade oils, and salt. Proximity to target markets will help minimize distribution costs. The site must have robust infrastructure, including reliable transportation, utilities, and waste management systems. Compliance with local zoning laws and environmental regulations must also be ensured.​
   
• Plant Layout Optimization: The layout should be optimized to enhance workflow efficiency, safety, and minimize material handling. Separate areas for raw material storage, production, quality control, and finished goods storage must be designated. Space for future expansion should be incorporated to accommodate business growth.​
   
• Equipment Selection: High-quality, corrosion-resistant machinery tailored for tahini paste production must be selected. Essential equipment includes seed cleaning and soaking tanks, roasters, stone grinders, paste mixers, and filling and packaging machines. All machinery must comply with industry standards for safety, efficiency, and reliability.​
   
• Raw Material Sourcing: Reliable suppliers must be secured for raw materials like high-quality sesame seeds, food-grade oils, and salt to ensure consistent production quality. Minimizing transportation costs by selecting nearby suppliers is essential. Sustainability and supply chain risks must be assessed, and long-term contracts should be negotiated to stabilize pricing and ensure a steady supply.
   
• Safety and Environmental Compliance: Safety protocols must be implemented throughout the manufacturing process of tahini paste. Advanced monitoring systems should be installed to detect leaks or deviations in the process. Effluent treatment systems are necessary to minimize environmental impact and ensure compliance with emission standards.​
   
• Quality Assurance Systems: A comprehensive quality control system should be established throughout production. Analytical instruments must be used to monitor product concentration, purity, and stability. Documentation for traceability and regulatory compliance must be maintained.

Project Economics:

​Establishing and operating a tahini paste manufacturing plant involves various cost components, including:​

• Capital Investment: The total capital investment depends on plant capacity, technology, and location. This investment covers land acquisition, site preparation, and necessary infrastructure.
   
• Equipment Costs: Equipment costs, such as those for seed cleaning and soaking tanks, roasters, stone grinders, paste mixers, and filling and packaging machines, represent a significant portion of capital expenditure. The scale of production and automation level will determine the total cost of machinery.​
   
• Raw Material Expenses: Raw materials, including high-quality sesame seeds, food-grade oils, and salt, are a major part of operating costs. Long-term contracts with reliable suppliers will help mitigate price volatility and ensure a consistent supply of materials.​
   
• Infrastructure and Utilities: Costs associated with land acquisition, construction, and utilities (electricity, water, steam) must be considered in the financial plan.
   
• Operational Costs: Ongoing expenses for labor, maintenance, quality control, and environmental compliance must be accounted for. Optimizing processes and providing staff training can help control these operational costs.​
   
• Financial Planning: A detailed financial analysis, including income projections, expenditures, and break-even points, must be conducted. This analysis aids in securing funding and formulating a clear financial strategy. 

Capital Expenditure (CapEx) and Operational Expenditure (OpEx) Analysis:

Capital Investment (CapEx): Machinery costs account for the largest portion of the total capital expenditure. The cost of land and site development, including charges for land registration, boundary development, and other related expenses, forms a substantial part of the overall investment. This allocation ensures a solid foundation for safe and efficient plant operations.

Operating Expenditure (OpEx): In the first year of operations, the operating cost for the tahini paste manufacturing plant is projected to be significant, covering raw materials, utilities, depreciation, taxes, packing, transportation, and repairs and maintenance. By the fifth year, the total operational cost is expected to increase substantially due to factors such as inflation, market fluctuations, and potential rises in the cost of key materials. Additional factors, including supply chain disruptions, rising consumer demand, and shifts in the global economy, are expected to contribute to this increase.

Capital Expenditure Breakdown:

Operational Expenditure Breakdown:

Profitability Analysis:

Report Coverage:

Key Questions Answered in This Report:

• How has the tahini paste market performed so far and how will it perform in the coming years?
• What is the market segmentation of the global tahini paste market?
• What is the regional breakup of the global tahini paste market?
• What are the price trends of various feedstocks in the tahini paste industry?
• What is the structure of the tahini paste industry and who are the key players?
• What are the various unit operations involved in a tahini paste manufacturing plant?
• What is the total size of land required for setting up a tahini paste manufacturing plant?
• What is the layout of a tahini paste manufacturing plant?
• What are the machinery requirements for setting up a tahini paste manufacturing plant?
• What are the raw material requirements for setting up a tahini paste manufacturing plant?
• What are the packaging requirements for setting up a tahini paste manufacturing plant?
• What are the transportation requirements for setting up a tahini paste manufacturing plant?
• What are the utility requirements for setting up a tahini paste manufacturing plant?
• What are the human resource requirements for setting up a tahini paste manufacturing plant?
• What are the infrastructure costs for setting up a tahini paste manufacturing plant?
• What are the capital costs for setting up a tahini paste manufacturing plant?
• What are the operating costs for setting up a tahini paste manufacturing plant?
• What should be the pricing mechanism of the final product?
• What will be the income and expenditures for a tahini paste manufacturing plant?
• What is the time required to break even?
• What are the profit projections for setting up a tahini paste manufacturing plant?
• What are the key success and risk factors in the tahini paste industry?
• What are the key regulatory procedures and requirements for setting up a tahini paste manufacturing plant?
• What are the key certifications required for setting up a tahini paste manufacturing plant?

Report Customization

While we have aimed to create an all-encompassing tahini paste plant project report, we acknowledge that individual stakeholders may have unique demands. Thus, we offer customized report options that cater to your specific requirements. Our consultants are available to discuss your business requirements, and we can tailor the report's scope accordingly. Some of the common customizations that we are frequently requested to make by our clients include:

• The report can be customized based on the location (country/region) of your plant.
• The plant’s capacity can be customized based on your requirements.
• Plant machinery and costs can be customized based on your requirements.
• Any additions to the current scope can also be provided based on your requirements.

Why Buy IMARC Reports?

• The insights provided in our reports enable stakeholders to make informed business decisions by assessing the feasibility of a business venture.
• Our extensive network of consultants, raw material suppliers, machinery suppliers and subject matter experts spans over 100+ countries across North America, Europe, Asia Pacific, South America, Africa, and the Middle East.
• Our cost modeling team can assist you in understanding the most complex materials. With domain experts across numerous categories, we can assist you in determining how sensitive each component of the cost model is and how it can affect the final cost and prices.
• We keep a constant track of land costs, construction costs, utility costs, and labor costs across 100+ countries and update them regularly.
• Our client base consists of over 3000 organizations, including prominent corporations, governments, and institutions, who rely on us as their trusted business partners. Our clientele varies from small and start-up businesses to Fortune 500 companies.
• Our strong in-house team of engineers, statisticians, modeling experts, chartered accountants, architects, etc. has played a crucial role in constructing, expanding, and optimizing sustainable manufacturing plants worldwide.