Tahini Paste Manufacturing Plant

Tahini Paste Manufacturing Plant Project Report (DPR) Summary: 

IMARC Group's comprehensive DPR report, titled "Tahini Paste Manufacturing Plant Project Report 2026:Industry trends, Plant Setup, Machinery, Raw Materials, Investment Opportunities, Cost and Revenue," provides a complete roadmap for setting up a tahini paste manufacturing unit. The tahini paste market is primarily driven by the increasing popularity of Mediterranean and Middle Eastern cuisine, the growing demand for plant-based protein sources, and the rising awareness of the health benefits of sesame seeds. According to IMARC Group estimates, in tahini market, paste accounts for the largest market share of 46.75% in 2025.

This feasibility report covers a comprehensive market overview to micro-level information such as unit operations involved,raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc. 

The tahini paste manufacturing plant setup cost is provided in detail covering project economics, capital investments (CapEx), project funding, operating expenses (OpEx), income and expenditure projections, fixed costs vs. variable costs, direct and indirect costs, expected ROI and net present value (NPV), profit and loss account, financial analysis, etc.    

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What is Tahini Paste? 

Tahini paste is a smooth, creamy paste made from ground sesame seeds, widely used in Mediterranean, Middle Eastern, and North African cuisines. It serves as a versatile ingredient in dishes like hummus, salad dressings, sauces, and as a spread on bread or crackers. Known for its rich, nutty flavor, tahini is also highly nutritious, providing healthy fats, plant-based proteins, and essential minerals such as calcium, iron, magnesium, and phosphorus. Its nutrient profile makes it a popular choice in vegan and vegetarian diets, supporting bone health and overall wellness. The production process typically involves roasting sesame seeds to enhance flavor, grinding them into a fine paste, and occasionally blending with oil or water to achieve a smooth, creamy consistency suitable for culinary applications. 

Key Investment Highlights 

• Process Used: Raw material cleaning and roasting, grinding, homogenization, packaging, and labeling. 
• End-use Industries: Food and beverage industry, health and wellness sector, vegan and plant-based food market, and restaurants. 
• Applications: Used in the production of hummus, salad dressings, snacks, sauces, and as an ingredient in baking. 

Tahini Paste Plant Capacity: 

The proposed manufacturing facility is designed with an annual production capacity ranging between 2,000 - 5,000 MT, enabling economies of scale while maintaining operational flexibility. 

Tahini Paste Plant Profit Margins: 

The project demonstrates healthy profitability potential under normal operating conditions. Gross profit margins typically range between 25-35%, supported by stable demand and value-added applications. 

• Gross Profit: 25-35% 
• Net Profit: 10-15% 

Tahini Paste Plant Cost Analysis: 

The operating cost structure of a tahini paste manufacturing plant is primarily driven by raw material consumption, particularly sesame seeds, which accounts for approximately 80-85% of total operating expenses (OpEx). 

• Raw Materials: 80-85% of OpEx 
• Utilities: 5-10% of OpEx 

Financial Projection:  

The financial projections for the proposed project have been developed based on realistic assumptions related to capital investment, operating costs, production capacity utilization, pricing trends, and demand outlook. These projections provide a comprehensive view of the project’s financial viability, ROI, profitability, and long-term sustainability. 

Major Applications: 

• Food and Beverage Industry: Tahini paste is used as an ingredient in the preparation of sauces, dips, and dressings. 
• Health and Wellness Sector: The increasing demand for plant-based protein and nutrient-rich foods has driven tahini's popularity in health-conscious markets. 
• Vegan and Plant-Based Food Market: Tahini paste is a staple in plant-based diets, used as an alternative to dairy-based products. 
• Restaurants and Catering: Tahini paste is widely used in Middle Eastern and Mediterranean restaurants as an essential ingredient in their menu offerings. 

Why Tahini Paste Manufacturing? 

✓ Growing Demand for Plant-Based Foods: The rise of plant-based and vegan diets has led to increased demand for tahini paste as a versatile and nutritious ingredient. 

✓ Health Benefits of Sesame Seeds: Rich in antioxidants, healthy fats, and essential minerals, tahini paste is gaining popularity among health-conscious consumers. 

✓ Expanding Middle Eastern and Mediterranean Cuisine: As the popularity of Middle Eastern and Mediterranean dishes increases globally, so does the demand for tahini paste. 

✓ Customizable and Scalable Production: The production of tahini paste allows for a flexible, scalable operation that can cater to both small-scale artisanal and large-scale industrial needs. 

✓ Cost-Efficient Manufacturing: With moderate capital investment, the tahini paste manufacturing process can be highly cost-efficient, offering potential for high-profit margins through large-scale production. 

Transforming Vision into Reality: 

This report provides the comprehensive blueprint needed to transform your tahini paste manufacturing vision into a technologically advanced and highly profitable reality. 

Tahini Paste Industry Outlook 2026: 

The tahini paste market is being propelled by the increasing consumer interest in Mediterranean and Middle Eastern cuisines, known for their health benefits and rich flavors. In accordance with this, growing awareness of plant-based diets and the nutritional value of tahini, including its high protein, healthy fat, and mineral content, is further encouraging consumption among health-conscious consumers. The expansion of organized retail chains, supermarkets, and specialty stores is making tahini paste more readily available to a wider audience, improving accessibility. Additionally, the rapid growth of e-commerce platforms and online grocery delivery services allows consumers to conveniently purchase tahini paste from anywhere, driving global market penetration. In November, U.S. online grocery sales hit USD 12.3 Billion, according to an industry report. This represents an increase of over USD 2.5 Billion, or more than 28%, compared to November 2024. Sales in November 2025 grew at more than twice the rate seen in October and were 6% higher than October’s figures. Besides this, rising culinary trends, food innovation, and the increasing use of tahini in sauces, dips, and spreads are also supporting sustained market growth. 

Leading Tahini Paste Manufacturers: 

Leading manufacturers in the global tahini paste industry include several multinational companies with extensive production capacities and diverse application portfolios. Key players include: 

• Dipasa USA Inc. 
• Kevala International LLC 
• SESAJAL S.A. de C.V. 
• El Rashidi El Mizan 
• Joyva Corp. 
• Prince Tahina Ltd. 
• Halwani Bros. Co., Ltd.  

all of which serve end-use sectors such as food and beverage industry, health and wellness sector, vegan and plant-based food market, and restaurants. 

How to Setup a Tahini Paste Manufacturing Plant? 

Setting up a tahini paste manufacturing plant requires evaluating several key factors, including technological requirements and quality assurance.  

Some of the critical considerations include: 

• Detailed Process Flow: The manufacturing process is a multi-step operation that involves several unit operations, material handling, and quality checks. Below are the main stages involved in the tahini paste manufacturing process flow:
  • Unit Operations Involved 
  • Mass Balance and Raw Material Requirements 
  • Quality Assurance Criteria 
  • Technical Tests
     
• Site Selection: The location must offer easy access to key raw materials such as sesame seeds. Proximity to target markets will help minimize distribution costs. The site must have robust infrastructure, including reliable transportation, utilities, and waste management systems. Compliance with local zoning laws and environmental regulations must also be ensured.​ 
   
• Plant Layout Optimization: The layout should be optimized to enhance workflow efficiency, safety, and minimize material handling. Separate areas for raw material storage, production, quality control, and finished goods storage must be designated. Space for future expansion should be incorporated to accommodate business growth.​
   
• Equipment Selection: High-quality, corrosion-resistant machinery tailored for tahini paste manufacturing must be selected. Essential machinery includes roasting ovens, grinding mills, homogenizers, packaging machines, and labeling systems. All machinery must comply with industry standards for safety, efficiency, and reliability.​ 
   
• Raw Material Sourcing: Reliable suppliers must be secured for raw materials like sesame seeds to ensure consistent production quality. Minimizing transportation costs by selecting nearby suppliers is essential. Sustainability and supply chain risks must be assessed, and long-term contracts should be negotiated to stabilize pricing and ensure a steady supply. 
   
• Safety and Environmental Compliance: Safety protocols must be implemented throughout the manufacturing process of tahini paste. Advanced monitoring systems should be installed to detect leaks or deviations in the process. Effluent treatment systems are necessary to minimize environmental impact and ensure compliance with emission standards.​ 
   
• Quality Assurance System: A comprehensive quality control system should be established throughout production. Analytical instruments must be used to monitor product concentration, purity, and stability. Documentation for traceability and regulatory compliance must be maintained. 

Project Economics: 

​Establishing and operating a tahini paste manufacturing involves various cost components, including:​ 

• Capital Investment: The total capital investment depends on plant capacity, technology, and location. This investment covers land acquisition, site preparation, and necessary infrastructure. 

• Equipment Costs:Equipment costs, such as those for roasting ovens, grinding mills, homogenizers, packaging machines, and labeling systems, represent a significant portion of capital expenditure. The scale of production and automation level will determine the total cost of machinery.​ 

• Raw Material Expenses: Raw materials, including core ingredients like sesame seeds, are a major part of operating costs. Long-term contracts with reliable suppliers will help mitigate price volatility and ensure a consistent supply of materials.​ 

• Infrastructure and Utilities: Costs associated with land acquisition, construction, and utilities (electricity, water, steam) must be considered in the financial plan.  

• Operational Costs: Ongoing expenses for labor, maintenance, quality control, and environmental compliance must be accounted for. Optimizing processes and providing staff training can help control these operational costs.​ 

• Financial Planning: A detailed financial analysis, including income projections, expenditures, and break-even points, must be conducted. This analysis aids in securing funding and formulating a clear financial strategy.   

Capital Expenditure (CapEx) and Operational Expenditure (OpEx) Analysis: 

Capital Investment (CapEx): Machinery costs account for the largest portion of the total capital expenditure. The cost of land and site development, including charges for land registration, boundary development, and other related expenses, forms a substantial part of the overall investment. This allocation ensures a solid foundation for safe and efficient plant operations. 

Operating Expenditure (OpEx): In the first year of operations, the operating cost for the tahini paste manufacturing plant is projected to be significant, covering raw materials, utilities, depreciation, taxes, packing, transportation, and repairs and maintenance. By the fifth year, the total operational cost is expected to increase substantially due to factors such as inflation, market fluctuations, and potential rises in the cost of key materials. Additional factors, including supply chain disruptions, rising consumer demand, and shifts in the global economy, are expected to contribute to this increase. 

Capital Expenditure Breakdown:

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Operational Expenditure Breakdown:

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Profitability Analysis: 

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Latest Industry Developments: 

• January 2026: Messyface completely turned around the jam category by coming up with a modern interpretation of Turkish Tahin Pekmez, mixing roasted sesame tahini and slow-cooked grape molasses. The creator Alex Epstein's intention is to give a spread that is fiber-rich, naturally sweet, and versatile for the uses of bread, porridge, smoothies, and baking that goes hand in hand with the 2026 trends of simple, wholesome ingredients.
   
• March 2025: Maazah added a new product line of plant-based lentil dips to its Middle Eastern-inspired portfolio. The flavors available are basil jalapeño, lemon tahini, roasted red pepper, and turmeric ginger. The dips, which are made from lentils, tahini, lemon, oil, garlic, and ginger, signify strong, hearty tastes and will be available in stores across the country apart from Whole Foods, later in 2025. 

Report Coverage:

Key Questions Answered in This Report:

• How has the tahini paste market performed so far and how will it perform in the coming years?
• What is the market segmentation of the global tahini paste market?
• What is the regional breakup of the global tahini paste market?
• What are the price trends of various feedstocks in the tahini paste industry?
• What is the structure of the tahini paste industry and who are the key players?
• What are the various unit operations involved in a tahini paste manufacturing plant?
• What is the total size of land required for setting up a tahini paste manufacturing plant?
• What is the layout of a tahini paste manufacturing plant?
• What are the machinery requirements for setting up a tahini paste manufacturing plant?
• What are the raw material requirements for setting up a tahini paste manufacturing plant?
• What are the packaging requirements for setting up a tahini paste manufacturing plant?
• What are the transportation requirements for setting up a tahini paste manufacturing plant?
• What are the utility requirements for setting up a tahini paste manufacturing plant?
• What are the human resource requirements for setting up a tahini paste manufacturing plant?
• What are the infrastructure costs for setting up a tahini paste manufacturing plant?
• What are the capital costs for setting up a tahini paste manufacturing plant?
• What are the operating costs for setting up a tahini paste manufacturing plant?
• What should be the pricing mechanism of the final product?
• What will be the income and expenditures for a tahini paste manufacturing plant?
• What is the time required to break even?
• What are the profit projections for setting up a tahini paste manufacturing plant?
• What are the key success and risk factors in the tahini paste industry?
• What are the key regulatory procedures and requirements for setting up a tahini paste manufacturing plant?
• What are the key certifications required for setting up a tahini paste manufacturing plant?

Report Customization

While we have aimed to create an all-encompassing tahini paste plant project report, we acknowledge that individual stakeholders may have unique demands. Thus, we offer customized report options that cater to your specific requirements. Our consultants are available to discuss your business requirements, and we can tailor the report's scope accordingly. Some of the common customizations that we are frequently requested to make by our clients include:

• The report can be customized based on the location (country/region) of your plant.
• The plant’s capacity can be customized based on your requirements.
• Plant machinery and costs can be customized based on your requirements.
• Any additions to the current scope can also be provided based on your requirements.

Why Buy IMARC Reports?

• The insights provided in our reports enable stakeholders to make informed business decisions by assessing the feasibility of a business venture.
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• Our cost modeling team can assist you in understanding the most complex materials. With domain experts across numerous categories, we can assist you in determining how sensitive each component of the cost model is and how it can affect the final cost and prices.
• We keep a constant track of land costs, construction costs, utility costs, and labor costs across 100+ countries and update them regularly.
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• Our strong in-house team of engineers, statisticians, modeling experts, chartered accountants, architects, etc. has played a crucial role in constructing, expanding, and optimizing sustainable manufacturing plants worldwide.