US Programmable Logic Controller (PLC) Market

US Programmable Logic Controller (PLC) Market Overview:

The US programmable logic controller (PLC) market size reached USD 4.03 Billion in 2024. Looking forward, IMARC Group expects the market to reach USD 6.95 Billion by 2033, exhibiting a growth rate (CAGR) of 5.61% during 2025-2033. Rising energy costs, environmental regulations, and expanding e-commerce are driving the demand for PLCs in both sustainability efforts and logistics automation. They enable precise control, real-time monitoring, and seamless integration, improving efficiency, reliability, and scalability across industrial, renewable energy, and high-volume fulfillment operations, thereby expanding the US programmable logic controller (PLC) market share.

US Programmable Logic Controller (PLC) Market Trends:

Shift Toward Energy Efficiency and Sustainability

Increasing energy costs and stringent environmental regulations are encouraging industries to seek methods to reduce usage and operate more sustainably, making PLCs a valuable asset in this pursuit. They enable accurate regulation of motors, pumps, compressors, and other high-energy machinery, minimizing waste and enhancing output without compromising efficiency. When connected to energy management systems, PLCs facilitate real-time observation of usage trends, automated process modifications, and documentation for adherence to sustainability regulations. This is particularly beneficial for sectors looking to reduce carbon emissions while preserving production efficiency. The growing share of renewable power in the energy mix is also increasing the role of PLCs, as they manage fluctuations in generation from sources like wind and solar, ensuring grid stability. This increasing focus on energy management and sustainability is clearly demonstrated by the growing number of renewable energy projects, such as the Stephenson S1 Solar Project in Freeport, Illinois, launched in 2025 by Radiance Solar and SolAmerica Energy. The project will generate 4,155 MWh annually, powering 234 homes and cutting emissions equivalent to removing 463 cars. It marks Radiance’s 26th community solar project in Illinois, supporting clean energy goals. This synergy between PLC technology and sustainable practices is a key factor impelling the US programmable logic controller (PLC) market growth as industries modernize their operations to meet both economic and environmental objectives.

Growing Investment in Warehousing and Logistics Automation

The rise in e-commerce operations and the growth of distribution networks are catalyzing the demand for automated material handling systems, with PLCs playing a key role in ensuring these processes run smoothly. They manage conveyors, sorters, automated storage facilities, and retrieval systems with exact timing to process high volumes of items while ensuring accuracy in order fulfillment. By connecting mechanical devices, sensors, and warehouse management systems, PLCs enable seamless, real-time synchronization in intricate fulfillment operations. This integration guarantees that high-throughput facilities can function smoothly without obstacles, even in times of maximum demand. The significance of these systems increases as fulfillment centers expand to accommodate higher order volumes, where PLCs equipped with enhanced motion control and communication features are vital for reliability and scalability. The trend is supported by the recent information from the Census Bureau of the Department of Commerce, which indicated in May 2025 that US retail e-commerce sales hit approximately $300.2 billion in the initial quarter of 2025. The extent of online retail highlights the stress on warehouses and logistics centers to quickly process, package, and dispatch orders. In this setting, automation driven by PLC enhances both speed and precision while enabling facilities to increase capacity without a corresponding rise in labor, solidifying their importance as vital facilitators of contemporary e-commerce logistics.

US Programmable Logic Controller (PLC) Market Segmentation:

IMARC Group provides an analysis of the key trends in each segment of the market, along with forecasts at the country and regional levels for 2025-2033. Our report has categorized the market based on type and end-use industry.

Type Insights:

• Hardware and Software
  • Large PLC
  • Nano PLC
  • Small PLC
  • Medium PLC
  • Others
• Services

The report has provided a detailed breakup and analysis of the market based on the type. This includes hardware and software (large PLC, nano PLC, small PLC, medium PLC, and others) and services.

End-Use Industry Insights:

• Automotive
• Energy and Utilities
• Chemical and Petrochemical
• Oil and Gas
• Pulp and Paper
• Pharmaceutical
• Water and Wastewater Treatment
• Food, Tobacco, and Beverage
• Others

A detailed breakup and analysis of the market based on the end-use industry have also been provided in the report. This includes automotive, energy and utilities, chemical and petrochemical, oil and gas, pulp and paper, pharmaceutical, water and wastewater treatment, food, tobacco, and beverage, and others.

Regional Insights:

• Northeast
• Midwest
• South
• West

The report has also provided a comprehensive analysis of all the major regional markets, which include Northeast, Midwest, South, and West.

Competitive Landscape:

The market research report has also provided a comprehensive analysis of the competitive landscape. Competitive analysis such as market structure, key player positioning, top winning strategies, competitive dashboard, and company evaluation quadrant has been covered in the report. Also, detailed profiles of all major companies have been provided.

US Programmable Logic Controller (PLC) Market News:

• In March 2024, FANUC America unveiled its new Power Motion i-MODEL A Plus (PMi-A Plus) motion controller at MODEX 2024. The controller integrates PLC/CNC functions to manage up to 32 control axes and supports collaborative automation using FANUC’s CRX-10iA robot.

US Programmable Logic Controller (PLC) Market Report Coverage:

Key Questions Answered in This Report:

• How has the US programmable logic controller (PLC) market performed so far and how will it perform in the coming years?
• What is the breakup of the US programmable logic controller (PLC) market on the basis of type?
• What is the breakup of the US programmable logic controller (PLC) market on the basis of end-use industry?
• What is the breakup of the US programmable logic controller (PLC) market on the basis of region?
• What are the various stages in the value chain of the US programmable logic controller (PLC) market? 
• What are the key driving factors and challenges in the US programmable logic controller (PLC) market?
• What is the structure of the US programmable logic controller (PLC) market and who are the key players?
• What is the degree of competition in the US programmable logic controller (PLC) market? 

Key Benefits for Stakeholders:

• IMARC’s industry report offers a comprehensive quantitative analysis of various market segments, historical and current market trends, market forecasts, and dynamics of the US programmable logic controller (PLC) market from 2019-2033.
• The research report provides the latest information on the market drivers, challenges, and opportunities in the US programmable logic controller (PLC) market.
• Porter's five forces analysis assist stakeholders in assessing the impact of new entrants, competitive rivalry, supplier power, buyer power, and the threat of substitution. It helps stakeholders to analyze the level of competition within the US programmable logic controller (PLC) industry and its attractiveness.
• Competitive landscape allows stakeholders to understand their competitive environment and provides an insight into the current positions of key players in the market.