Cocoa Processing Market: Global Industry Trends, Share, Size, Growth, Opportunity and Forecast 2018-2023

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This report provides an in-depth analysis on the global cocoa market trends and the requirements to start and run a cocoa processing plant. The cocoa bean is the dried and fully fermented fatty seed of the cocoa tree (Theobroma cacao). Cocoa processing involves the conversion of cocoa beans into different forms such as cocoa liquor, cocoa butter, cocoa cakes and cocoa powder. The chocolate industry currently represents the biggest end user of cocoa. Processed cocoa products, however, have applications in a number of other industries as well. For instance, cocoa powder is also used to produce chocolate milk, biscuits, ice cream, cakes and a number of other food and beverages. Similarly, cocoa butter is widely used during the production of soaps, cosmetics and pharmaceutical products.

Cocoa Processing Industry Report

Côte d’Ivoire and Ghana currently represent the world’s two biggest producers of cocoa. The two countries together currently account for nearly 60% of the total global cocoa production. Other major producers include Indonesia, Nigeria, Ecuador, Brazil and Cameroon. Region-wise, Africa currently accounts for more than 70% of the total global cocoa production. Despite being the largest producer, the region accounts for less than 21% of the total global cocoa processing market. Though unsuitable for cocoa cultivation, Europe currently represents the world’s biggest importer and processer of cocoa. The competitive landscape of the global cocoa processing industry is currently quite concentrated in nature with the top three players currently accounting for around 40% of the total global market.

The report entitled “Cocoa Processing Market: Global Industry Trends, Share, Size, Growth, Opportunity and Forecast 2018-2023” provides a comprehensive insight into the historical and current trends in the cocoa processing industry. This study serves as an exceptional tool to understand the market trends, regional markets, growth, key players, value chain, success and risk factors, manufacturing process, raw material requirements, machinery requirements, capital costs, operating costs, incomes, expenditures and profits in the cocoa processing industry.  This study can serve as an excellent tool for cocoa cultivators, cocoa processers, consultants, researchers, marketing strategists, investors and all those who plan to foray into the cocoa market in any form. 

Key Questions Answered in This Report:

  • How has the global cocoa industry performed so far and how will it perform in the coming years?
  • What are the key regional markets in the global cocoa industry?
  • What are the price trends of cocoa?
  • What are the various stages in the value chain of the cocoa industry?
  • What are the key driving factors and challenges in the cocoa industry?
  • What is the structure of the cocoa industry and who are the key players?
  • What is the degree of competition in the cocoa industry?
  • What are the profit margins in the cocoa industry?
  • What are the key requirements for setting up a cocoa plant?
  • How is cocoa processed?
  • What are the various unit operations involved in a cocoa plant?
  • What is the total size of land required for setting up a cocoa plant?
  • What are the machinery requirements for setting up a cocoa plant?
  • What are the raw material requirements for setting up a cocoa plant?
  • What are the packaging requirements for cocoa powder?
  • What are the transportation requirements for cocoa?
  • What are the utility requirements for setting up a cocoa plant?
  • What are the manpower requirements for setting up a cocoa plant?
  • What are the infrastructure costs for setting up a cocoa plant?
  • What are the capital costs for setting up a cocoa plant?
  • What are the operating costs for setting up a cocoa plant?
  • What will be the income and expenditures for a cocoa plant?
  • What is the time required to break-even?

1    Preface
2    Scope and Methodology

    2.1    Objectives of the Study
    2.2    Stakeholders
    2.3    Data Sources
        2.3.1    Primary Sources
        2.3.2    Secondary Sources
    2.4    Market Estimation
        2.4.1    Bottom-Up Approach
        2.4.2    Top-Down Approach
    2.5    Forecasting Methodology
3    Executive Summary
4    Introduction

    4.1    Overview
    4.2    Key Industry Trends
5    Global Cocoa Industry
    5.1    Market Overview
    5.2    Market Performance
        5.2.1 Volume Trends
        5.2.2 Value Trends
    5.3    Price Trends
    5.4    Market Breakup by Region
    5.5    Market Forecast
6    Global Cocoa Grinding Market
    6.1    Market Overview
    6.2    Market Performance
        6.2.1 Volume Trends
        6.2.2 Value Trends
    6.3    Market by Bean Type
        6.3.1 Forastero
        6.3.2 Criollo
        6.3.3 Trinitario
    6.4    Market by Product Type
        6.4.1 Cocoa Butter
        6.4.2 Cocoa Liquor
        6.4.3 Cocoa Powder
    6.5    Market by Application
        6.5.1 Confectionary
        6.5.2 Bakery
        6.5.3 Beverages
        6.5.3 Pharmaceuticals
        6.5.3 Others
    6.6    Market Breakup by Region
        6.6.1   Europe  
        6.6.2   Africa
        6.6.3   North America
        6.6.4   Latin America
        6.6.5   Asia Pacific 
    6.7    Market Forecast
    6.8    SWOT Analysis
        6.8.1    Strengths
        6.8.2    Weaknesses
        6.8.3    Opportunities
        6.8.4    Threats
    6.9    Value Chain Analysis
        6.9.1    Overview
        6.9.2    Growing and Harvesting
        6.9.3    Fermenting and Drying 
        6.9.4    Marketing 
        6.9.5    Packaging and Transportation
        6.9.6    Roasting and Grinding
        6.9.7    Pressing
        6.9.8    Chocolate Making 
        6.9.9    Consumers
    6.10    Porter’s Five Forces Analysis
        6.10.1    Overview
        6.10.2    Bargaining Power of Buyers
        6.10.3    Bargaining Power of Suppliers
        6.10.4    Degree of Competition
        6.10.5    Threat of New Entrants
        6.10.6    Threat of Substitutes
    6.11    Key Market Drivers and Success Factors
7    Global Cocoa Grinding Market: Competitive Landscape
    7.1    Market Structure
    7.2    Key Players
8    Cocoa Processing 
    8.1    Product Overview
    8.2    Detailed Process Flow
    8.3    Various Types of Unit Operations Involved
    8.4    Mass Balance and Raw Material Requirements
9    Project Details, Requirements and Costs Involved
    9.1    Land Requirements and Expenditures
    9.2    Construction Requirements and Expenditures
    9.3    Machinery Layout
    9.4    Plant Machinery
    9.5    Machinery Pictures
    9.6    Raw Material Requirements and Expenditures
    9.7    Raw Material and Final Product Pictures
    9.8    Packaging Requirements and Expenditures
    9.9    Transportation Requirements and Expenditures
    9.10    Utility Requirements and Expenditures
    9.11    Manpower Requirements and Expenditures
    9.12    Other Capital Investments
10    Loans and Financial Assistance
11    Project Economics
    11.1    Capital Cost of the Project
    11.2    Techno-Economic Parameters
    11.3    Product Pricing and Margins Across Various Levels of the Supply Chain
    11.4    Taxation and Depreciation
    11.5    Income Projections
    11.6    Expenditure Projections
    11.7    Financial Analysis
    11.8    Profit Analysis
12    Key Player Profiles
    12.1    Barry Callebaut
    12.2    Cargill
    12.3    Olam
    12.4    Blommer
    12.5    Mondelez
    12.6    Guan Chong
    12.7    ECOM Coco
    12.8    BT Cocoa
    12.9    Nestlé
    12.10 Transmar Group

 

List of Figures

Figure 1: Global: Cocoa Industry Overview
Figure 2: Global: Cocoa Market: Production Volume Trends (in ‘000 Tons), 2010-2017
Figure 3: Global: Cocoa Market: Value Trends (in Million US$), 2010 & 2017
Figure 4: Cocoa Price Trends (in US$/Ton), 2010-2017
Figure 5: Global: Cocoa Market: Production Breakup by Region (in %), 2017
Figure 6: Global: Cocoa Market Forecast: Volume Trends (in ‘000 Tons), 2018-2023
Figure 7: Global: Cocoa Market Forecast: Value Trends (in Million US$), 2018-2023
Figure 8: Global: Cocoa Grinding Market: Consumption Volume Trends (in ‘000 Tons), 2010-2017
Figure 9: Global: Cocoa Grinding Market: Consumption Value Trends (in Million US$), 2010-2017
Figure 10: Global: Cocoa Grinding: Breakup by Region (in %), 2017
Figure 11: Global: Cocoa Powder Market: Breakup by Region (in %), 2017
Figure 12: Global: Cocoa Butter Market: Breakup by Region (in %), 2017
Figure 13: Global: Cocoa Grinding Market Forecast: Consumption Volume (in ‘000 Tons), 2018-2023
Figure 14: Global: Cocoa Grinding Market Forecast: Consumption Value (in Million US$), 2018-2023
Figure 15: Global: Cocoa Grinding  Industry: SWOT Analysis
Figure 16: Global: Cocoa Grinding Industry: Value Chain Analysis
Figure 17: Global: Cocoa Grinding Industry: Porter’s Five Forces Analysis
Figure 18: Europe: Cocoa Grinding Market (in ‘000 Tons), 2010, 2017 & 2023
Figure 19: Africa: Cocoa Grinding Market (in ‘000 Tons), 2010, 2017 & 2023
Figure 20: North America: Cocoa Grinding Market (in ‘000 Tons), 2010, 2017 & 2023
Figure 21: South America: Cocoa Grinding Market (in ‘000 Tons), 2010, 2017 & 2023
Figure 22: Asia Pacific: Cocoa Grinding Market (in ‘000 Tons), 2010, 2017 & 2023
Figure 23: Global: Global Cocoa Grinding Market: Share of Key Players (in %)
Figure 24: Cocoa Processing Plant: Detailed Process Flow
Figure 25: Cocoa Processing Process: Conversion Rate of Products
Figure 26: Cocoa Processing Plant: Machinery Layout
Figure 27: Cocoa Processing Plant: Breakup of Capital Costs (in %)
Figure 28: Cocoa Industry: Profit Margins at Various Levels of the Supply Chain
Figure 29: Cocoa Production: Manufacturing Cost Breakup (in %)


List of Tables

Table 1: Global: Cocoa Market: Key Industry Highlights, 2017 and 2023
Table 2: Global: Cocoa Market: Breakup by Region, 2017
Table 3: Global: Cocoa Grinding Market: Key Industry Highlights, 2017 and 2023
Table 4: Global: Cocoa Grinding Market: Breakup by Region, 2017
Table 5: Cocoa Processing Plant: Costs Related to Land and Site Development (in US$)
Table 6: Cocoa Processing Plant: Costs Related to Civil Works (in US$)
Table 7: Cocoa Processing Plant: Costs Related to Cleaning and Roasting Unit Machinery (in US$)
Table 8: Cocoa Processing Plant: Costs Related to Alkalizing Reactor Unit Machinery (in US$)
Table 9: Cocoa Processing Plant: Costs Related to Cocoa Nibs Grinding Unit Machinery (in US$)    
Table 10: Cocoa Processing Plant: Costs Related to Storage Unit Machinery (in US$)
Table 11: Cocoa Processing Plant: Costs Related to Cocoa Butter Pressing Unit Machinery (in US$)
Table 12: Cocoa Processing Plant: Costs Related to Butter Filter Unit Machinery (in US$)
Table 13: Cocoa Processing Plant: Costs Related to Cocoa Butter Blocking Off Unit Machinery (in US$)
Table 14: Cocoa Processing Plant:  Related to Cocoa Pulverization Plant Machinery (in US$)
Table 15: Cocoa Processing Plant: Costs Related to Cocoa Powder Filling Unit Machinery (in US$)
Table 16: Cocoa Processing Plant: Summary of Machinery Costs (in US$)    
Table 17: Cocoa Processing Plant: Raw Material Requirements
Table 18: Cocoa Processing Plant: Costs Related to Salaries and Wages (in US$)
Table 19: Cocoa Processing Plant: Costs Related to Other Capital Investments (in US$)
Table 20: Cocoa Processing Plant: Details of Financial Assistance Offered by Financial Institutions
Table 21: Cocoa Processing Plant: Capital Costs (in US$)
Table 22: Cocoa Processing Plant: Techno-Economic Parameters
Table 23: Cocoa Processing Plant: Taxation and Depreciation
Table 24: Cocoa Processing Plant: Income Projections (in US$)
Table 25: Cocoa Processing Plant: Expenditure Projections (in US$)
Table 26: Cocoa Processing Plant: Cash Flow Analysis Without Considering the Income Tax Liability
Table 27: Cocoa Processing Plant: Cash Flow Analysis on Considering the Income Tax Liability
Table 28: Cocoa Processing Plant: Profit and Loss Account
 


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