Jet Mill Market

Jet Mill Market Size and Share:

The global jet mill market size was valued at USD 158.13 Million in 2024. Looking forward, IMARC Group estimates the market to reach USD 214.39 Million by 2033, exhibiting a CAGR of 3.27% from 2025-2033. Asia Pacific currently dominates the market, holding a market share of 40.8% in 2024. The growing requirement for uniform and ultra-fine particle sizes, particularly within pharmaceutical and specialty chemical applications, is offering a favorable market outlook. Apart from this, manufacturers are engaged in significant research and development (R&D) to upgrade the technology of jet milling with design innovations, material handling, and control of the process. This, along with the heightened need for finely milled products in food and beverages, cosmetics, and advanced materials, is expanding the jet mill market share.

The jet mill market is undergoing tremendous changes, with a number of factors actively influencing its current course. Rising demand for micronization and ultra-fine grinding across a variety of industries like pharmaceuticals, chemicals, and food processing, is significantly driving the market. More energy-saving and high-accuracy jet milling systems are being developed by manufacturers to meet the rising demands for the production of fine particles. This trend is also shifting the industry’s focus on product uniformity, purity of materials, and minimization of contamination. Simultaneously, advancements in technology are making it possible to integrate process control and automation in jet milling processes, which are proving to be more efficient and throughput-generating. The market is also witnessing investment in research and development (R&D), especially aimed at making jet mills more scalable and versatile in terms of dealing with different kinds of materials.

The United States jet mill market is witnessing steady growth, driven by the growing demand for ultra-high precision particle size reduction in sophisticated manufacturing industries. Pharmaceutical, aerospace, and electronics industries are relying on jet milling technology to obtain ultra-fine powders, which is critical to enhancing product performance and meeting tough quality standards. Jet mills that provide advanced control of particle size distribution are being invested in by companies to improve consistency in formulating and material processing. Apart from this, the market is also observing increased focus on process automation and efficiency. Manufacturers in the US are incorporating real-time monitoring systems and digital controls into jet milling processes, which is maximizing throughputs and minimizing downtime. Safety and environmental rules are also at the forefront, as businesses are incorporating cleaner and contained systems to reduce dust emissions and ensure worker well-being. Food and nutraceuticals like dietary supplements are also driving market demand as they turn more and more to jet mills for micronizing active ingredients to enhance bioavailability and product stability. The IMARC Group predicts that the United States dietary supplements market size is expected to attain USD 95.44 Billion by 2033. This will further drive the need for efficient jet mill systems.

Jet Mill Market Trends:

Growing Demand for Ultra-Fine Particle Size in Pharmaceuticals and Specialty Chemicals

The market for the jet mill is witnessing impressive growth because of the growing requirement for uniform and ultra-fine particle sizes, particularly within pharmaceutical and specialty chemical applications. Pharmaceutical companies are always looking to improve solubility, bioavailability, and therapeutic effectiveness by truncating active pharmaceutical ingredient (API) particles to the micron and submicron range. Jet mills are aiding these goals by providing accurate, contamination-free size reduction without heat generation, which is essential for thermally sensitive materials. Specialty chemical manufacturers are also dependent on jet milling to assure uniform dispersion and reactivity in end-use formulations like coatings, pigments, and catalysts. With increasing regulatory requirements for quality and performance, manufacturers are turning to jet mills to achieve these standards while keeping production cost-effective. The ongoing pressure for product development and formulation accuracy is facilitating the uptake of jet mills, ensuring it becomes a core technology in contemporary material science and pharmaceutical production. The global generic drugs market size is projected to attain USD 674.9 Billion by 2033. This is further expected to drive the usage of jet mills for the development of novel generic drugs.

Advances in Milling Machinery and Process Automation

One of the major jet mill market trends represents the rise in investments in research and development (R&D) by manufacturers to upgrade the technology of jet milling with design innovations, material handling, and control of the process. Jet mills today are adding functionality such as real-time monitoring of particle size, programmable logic controllers, and automatic feeding systems that are reducing man error and enhancing operational efficiency. These have made continuous production processes possible that ensure consistent quality while avoiding downtime and wastage of material. The use of clean-in-place (CIP) and validation-friendly equipment is also catering to hygiene and traceability demands, especially in the food and pharma industries. In addition, scalable jet mills are being designed by equipment makers for pilot as well as commercial-scale production, which is helping facilitate flexible manufacturing plans. The increasing focus on smart manufacturing and Industry 4.0 is encouraging organizations to digitize and automate their milling processes, making jet mills a high-performance option in competitive, technology-intensive industries, thereby offering a favorable jet mill market outlook. In 2025, Pyrum Innovations AG announced it successfully finished the mechanical assembly of the new grinding facility at the location in Dillingen. Utilizing an input of 1,650 kg/h and an output of 1,350 kg/h, the jet mill created by Hosokawa is the largest rCB grinding facility globally. The divergence between the input and output material is returned to the start after each cycle and reintegrated into the process, thereby preventing a loss of rCB.

Widening Applications Across Various End-Use Industries

At present, several industries beyond pharmaceuticals, like food and beverages, cosmetics, and advanced materials, are continuously adopting fine and ultra-fine grinding technology, thereby supporting the jet mill market growth. In the food and beverage (F&B) sector, producers are applying jet mills to micronize flavorings, functional ingredients, and spices to enhance texture, solubility, and shelf life. Cosmetic firms are using jet milling to optimize the sensory features and dermal absorption of powders in makeup and skincare products. Within the advanced materials sector, jet mills are facilitating the manufacture of nanoparticles and composite materials for electronics, additive manufacturing, and energy storage. These new applications require high accuracy, contamination control, and scalability, which jet mills are delivering impressively. With diversified and innovative end-user industries, the versatility and performance of jet mills are increasingly becoming a vital part of high-value, quality-conscious production settings. Apart from this, jet mills are also gaining prominence in the construction industry. In 2025, Kawasaki Heavy Industries, Ltd. declared that Anhui Conch Kawasaki Energy Conservation Equipment Manufacturing Co., Ltd. (CKM), a collaboration between Kawasaki and China's Anhui Conch Group, has shipped their first next-generation CK Mill for grinding cement in China to Shuicheng Conch Cement, also belonging to the same Group.

Jet Mill Industry Segmentation:

IMARC Group provides an analysis of the key trends in each segment of the global jet mill market, along with forecast at the global, regional, and country levels from 2025-2033. The market has been categorized based on type, capacity, and end use industry.

Analysis by Type:

• Fluidized Bed Jet Mill
• Spiral Jet Mill
• Others

Fluidized bed jet mill stands as the largest component in 2024, holding 41.4% of the market. These mills are providing excellent control of particle size distribution, commonly producing sizes as low as 5 microns with limited size ranges. This precision is important for such industries as pharmaceuticals, where consistency directly relates to drug bioavailability and potency. The fluidized bed design allows particles to be suspended in an air-circulating stream so that uniform grinding and minimal over-milling can occur. This advantage facilitates high-quality products, particularly for thermally stressed or brittle products that must be handled with care. Fluidized bed jet mills are providing low energy consumption, as the fluidization principle permits the fast and efficient processing of particles with low waste. Their modular construction facilitates straightforward scale-up from lab to industrial levels for both batch and continuous production requirements. Such scalability is critical for R&D operations moving toward commercial production, especially in chemicals and advanced materials industries. The flexibility of the system to handle different feedstocks, such as abrasive, hard, or fibrous materials, adds operational flexibility.

Analysis by Capacity:

• Less than 200 kg/h
• 201 to 1000 kg/h
• More than 1000 kg/h

More than 1000 kg/h leads the market with around 32% of market share in 2024. Jet mills with a capacity of more than 1000 kg/h are delivering substantial benefits for large-scale industrial applications by enabling high-throughput production without compromising precision. These high-capacity systems are continuously supporting manufacturers in meeting growing market demands across sectors such as pharmaceuticals, chemicals, and food processing. By processing large volumes efficiently, they are reducing per-unit production costs and increasing overall operational productivity. These jet mills are integrating advanced automation and control systems, which are maintaining consistent particle size distribution even at high speeds. They are also minimizing downtime through robust construction and wear-resistant materials, ensuring long service life in intensive operations. Additionally, these systems are operating with closed-loop designs, reducing material loss and dust emissions, which is aligning with environmental and workplace safety standards.

Analysis by End Use Industry:

• Chemical Industry
• Pharmaceutical Industry
• Mineral Industry
• Others

Chemical industry leads the market with 25.2% of market share in 2024. The chemical industry is increasingly requiring jet mills to achieve precise particle size reduction, purity, and consistent material properties essential for high-performance formulations. Manufacturers are continuously processing pigments, catalysts, resins, and specialty chemicals where uniform particle distribution is critical for reactivity, stability, and dispersion. Jet mills are fulfilling these needs by delivering ultra-fine powders without introducing contamination or heat, which is vital for thermally sensitive or reactive compounds. The industry is also demanding flexible systems that can handle a wide variety of materials, including abrasive or fibrous substances, without compromising equipment integrity. In response, chemical companies are adopting jet mills with robust construction, corrosion-resistant components, and automated control features that ensure repeatable quality and minimal operator intervention.

Regional Analysis:

• North America
  • United States
  • Canada
• Asia Pacific
  • China
  • Japan
  • India
  • South Korea
  • Australia
  • Indonesia
  • Others
• Europe
  • Germany
  • France
  • United Kingdom
  • Italy
  • Spain
  • Russia
  • Others
• Latin America
  • Brazil
  • Mexico
  • Others
• Middle East and Africa

In 2024, Asia-Pacific accounted for the largest market share of 40.8%. The region is witnessing rapid growth, driven by rising innovations in industries, expanding pharmaceutical production, and increasing demand for advanced material processing technologies. Countries such as China, India, Japan, and South Korea are continuously investing in infrastructure and manufacturing capabilities, which is driving the need for precision grinding equipment. Jet mills are playing a critical role in meeting the region’s requirements for fine and ultra-fine powders, especially in the pharmaceutical, food, and specialty chemicals industries. Local manufacturers are upgrading their facilities with advanced jet milling systems to ensure compliance with international quality standards and to improve product competitiveness in global markets. Simultaneously, the region is experiencing increasing R&D activities, particularly in biotechnology, electronics, and nanotechnology, where controlled particle size and high material purity are essential.

Key Regional Takeaways:

United States Jet Mill Market Analysis

The United States holds 81.60% share in North America. The United States market is primarily driven by the high requirement for contamination-free cosmetic powders, which is promoting the use of jet mills in clean-label beauty formulations. The expansion of biologics and personalized medicine catalyzing the demand for particle size reduction to enhance drug solubility and targeted delivery is further impelling the market. As such, in April 2025, Regeneron and Roche planned to invest over USD 53 Billion in the US by 2035, expanding biologics production, gene therapy, and AI-driven R&D. Regeneron's USD 3 Billion deal with Fujifilm doubled manufacturing capacity, while Roche's USD 50 Billion investment creates 12,000 jobs. Additionally, the rapid growth of additive manufacturing, encouraging the production of ultra-fine metal powders, is fostering market expansion. Furthermore, stringent environmental regulations driving the shift to dry grinding to reduce solvent use and support sustainability goals are propelling the market growth. The heightened demand for non-thermal processing in food and nutraceuticals is reinforcing the relevance of jet mills in the market. Moreover, continual advancements in nanotechnology research amplifying the need for precision milling enhancing operational efficiency and product consistency.

Europe Jet Mill Market Analysis

The market in Europe is witnessing growth propelled by increasing pharmaceutical innovation, particularly in inhalable and controlled-release drug formulations requiring precise particle sizing. Following this, the rising demand for specialty chemicals and high-purity pigments in the coatings and electronics industries is expanding the market scope. The growing investment in advanced ceramics and composites within the automotive and aerospace sectors is strengthening market demand. Accordingly, in July 2024, Lucideon secured a GBP 5.6 Million loan and UKRI funding to acquire advanced ceramics equipment, including spectrometers and high-temperature furnaces. This investment enhances its pilot-scale production capabilities at AMRICC in Staffordshire, supporting aerospace and net-zero technology development. Furthermore, the ongoing shift towards localized, flexible manufacturing promoting compact, energy-efficient milling technologies is stimulating market appeal. Moreover, stringent regulatory emphasis on product safety and traceability, compelling demand for contamination-free milling solutions, is bolstering market development. Besides this, increased research in biopolymers and biodegradable materials is fostering precision grinding applications, strengthening market growth prospects.

Asia Pacific Jet Mill Market Analysis

The market in Asia Pacific is predominantly influenced by rapid industrialization and urbanization, fueling demand for advanced materials in the electronics and automotive industries. In addition to this, increasing pharmaceutical manufacturing, particularly in generic drugs, necessitates precise particle size control, facilitating market growth. According to ISPE, in 2023, India ranked the third-largest manufacturer of drugs and pharmaceuticals by volume, holding a 20% share of the global generic drug export market. Valued at USD 50 Billion currently, the sector aims to expand to USD 450 Billion by 2047. The rising investments in nanotechnology research promoting ultrafine powder development for innovative applications are impelling the market. Additionally, favorable government initiatives for sustainable manufacturing and pollution reduction are encouraging the higher uptake of dry milling techniques. The growing cosmetics and personal care industries requiring finely milled ingredients to enhance product efficacy are enhancing the market appeal.

Latin America Jet Mill Market Analysis

In Latin America, the market is progressing, attributed to the region's vast biodiversity, enabling the commercial extraction of native medicinal plants with therapeutic potential. Similarly, increasing consumer preference for herbal remedies and natural health products is fostering the uptake of plant-based formulations in dietary supplements and traditional medicine. Furthermore, favorable regulatory frameworks promoting the formal integration of indigenous botanical knowledge into modern health and nutraceutical applications are supporting product innovation. Moreover, growing investments in sustainable sourcing and traceability standards, strengthening international confidence in Latin American botanical ingredient supply chains, are providing an impetus to the market. Consequently, in April 2025, Novo Nordisk invested USD 1.09 Billion to expand its Montes Claros facility in Brazil, boosting GLP-1RA production. The project also includes new aseptic processes and labs, supporting growing requirements for diabetes and weight-loss drugs like Ozempic and Wegovy.

Middle East and Africa Jet Mill Market Analysis

The market in the Middle East and Africa is propelled by growing investments in pharmaceutical manufacturing hubs aimed at reducing import dependency through localized production. Additionally, rising demand for high-purity fine powders in cosmetics and personal care products is supporting market development. Furthermore, promising government initiatives promoting sustainable, energy-efficient technologies are encouraging higher product adoption. Apart from this, expanding agricultural sectors focused on advanced pesticide formulations to improve crop yields are driving increased utilization of jet milling technologies across the region. As such, the UAE launched the "Plant the Emirates" programme to enhance food security, expand green spaces, and promote smart agriculture. It includes a National Agriculture Centre, aims to raise organic farms by 25%, and aligns with the 2024 Year of Sustainability.

Competitive Landscape:

Market players in the global market are actively expanding their product portfolios and upgrading technologies to meet the rising demand for fine and ultra-fine grinding across various industries. Companies are continuously investing in research and development to introduce high-efficiency, automated jet mills capable of handling diverse materials. Strategic collaborations, mergers, and acquisitions are also taking place to strengthen global distribution networks and enhance production capacities. Additionally, key players are focusing on energy-efficient designs and clean processing systems to align with stringent environmental and safety regulations. As per the jet mill market forecast, these efforts are expected to enable manufacturers to offer customized solutions for pharmaceuticals, chemicals, food, and advanced materials, reinforcing their competitive positioning and driving innovation across the global jet mill industry.

The report provides a comprehensive analysis of the competitive landscape in the jet mill market with detailed profiles of all major companies, including:

• Erich NETZSCH GmbH & Co. Holding KG
• Fluid Energy Processing & Equipment Company
• FREUND Corporation
• Hosokawa Micron Corporation
• Kunshan Unique Machinery Co. Ltd.
• Kurimoto Ltd.
• Loesche GmbH
• Midas Microtech Engineering Private Limited
• Promas Engineers Private Limited
• Tecnologia Meccanica
• The Jet Pulverizer Co. Inc.

Latest News and Developments:

• May 2025: Dec Group launched its new Micronization Suite in Brick, New Jersey, equipped with cutting-edge technology for pharmaceutical and fine chemical applications. The facility boasts a Clean Room Class ISO 4 environment, ensuring superior cleanliness and stringent process control. The suite is powered by 4th Generation MC DecJet® jet mills, advancing particle size reduction capabilities. This facility enables Dec Group to offer comprehensive R&D, development, and proof-of-concept studies, providing detailed reports on the viability of candidate materials for micronization based on flow properties.
• March 2025: Jakob Müller Group acquired MEI International, enhancing its narrow fabric weaving solutions. The move expands JMG’s portfolio with MEI’s advanced air-jet technology, leading to the discontinuation of JMG’s Müjet. MEI remains independent, boosting innovation, customer support, and air-jet weaving capabilities for precision fabric production.
• May 2024: Schedio SA launched the High Potent Pilot Particle Engineering Platform, an all-in-one solution for pharmaceutical particle engineering. Featuring high containment, CFR21 compliance, ATEX options, and real-time spray drying control, it integrates with 465 equipment configurations, including dryers, jet mills, and classifiers for versatile applications.

Jet Mill Market Report Scope:

Key Benefits for Stakeholders:

• IMARC’s report offers a comprehensive quantitative analysis of various market segments, historical and current market trends, market forecasts, and dynamics of the jet mill market from 2019-2033.
• The research study provides the latest information on the market drivers, challenges, and opportunities in the global jet mill market.
• The study maps the leading, as well as the fastest-growing, regional markets. It further enables stakeholders to identify the key country-level markets within each region.
• Porter's Five Forces analysis assists stakeholders in assessing the impact of new entrants, competitive rivalry, supplier power, buyer power, and the threat of substitution. It helps stakeholders to analyze the level of competition within the jet mill industry and its attractiveness.
• Competitive landscape allows stakeholders to understand their competitive environment and provides an insight into the current positions of key players in the market.