Motion Control Market

Motion Control Market Size:

The global motion control market size reached US$ 15.92 Billion in 2023. Looking forward, IMARC Group expects the market to reach US$ 24.9 Billion by 2032, exhibiting a growth rate (CAGR) of 4.9% during 2024-2032. The market is primarily driven by the increasing demand for high-end automation across various sectors, the rising integration of AI and IoT with motion control systems, and the implementation of favorable government initiatives to promote workplace safety.

Motion Control Market Analysis:

• Major Market Drivers: The market is primarily driven by the rising trend of automation across various sectors, which is improving operational efficiency and productivity. Advancements in technology, especially in the fields of robotics and mechatronics, are increasing the need for high-precision motion control systems.
• Key Market Trends: The incorporation of artificial intelligence (AI) and machine learning (ML) in motion control systems is gaining traction, facilitating advanced features such as predictive maintenance and adaptable control mechanisms.
• Geographical Trends: The Asia-Pacific region, including China, Japan, and South Korea, is among the leading regions in the global motion control market, supported by enhancing manufacturing sectors and improving automation technologies.
• Competitive Landscape: Some of the major market players in the motion control industry include Dover Motion, Omron Corporation, Allied Motion, Ametek, Adtech Technology, Powertec, Delta Electronics, Elmo Motion Control, IQ Motion Control, and Analog Devices, among many others.
• Challenges and Opportunities: The market faces challenges such as the substantial initial outlay and the complexity involved in deploying these systems, which can be particularly daunting for small to medium-sized enterprises. On the other hand, the growing demand for robotics in manufacturing, healthcare, and service industries represents significant opportunities for motion control systems.

Motion Control Market Trends:

Increasing Need for High-End Automation Across Industries

The market is witnessing a robust increase in demand, fueled by the escalating requirement for advanced automation in numerous industries. Enterprises are keen on enhancing operational efficiency, productivity, and precision, leading them to adopt state-of-the-art motion control technologies to refine their workflows. Moreover, key sectors such as manufacturing, automotive, and aerospace, are looking for advanced solutions to improve their production processes and logistical operations. Besides this, the manufacturing sector is employing motion control systems for automating tasks like assembly lines, machining, and handling of materials. These systems allow for enhanced production rates, reduced idle times, and superior quality of products.

Governmental Initiatives to Promote Workplace Safety

The implementation of various initiatives by governments to elevate safety standards at workplaces are influencing the motion control market. Also, with the stringent global safety regulations, enterprises are encouraged to adopt preventive measures to shield employees from potential dangers and avert mishaps. Apart from this, governmental incentives and subsidies for the uptake of automation technologies motivate firms to invest in motion control systems, enhancing safety standards while simultaneously boosting productivity and efficiency. For instance, IEC 61508 is an international standard for the functional safety of Electrical, Electronic, and Programmable Electronic (E/E/PE) systems which defines functional safety as part of the safety of an equipment under control (EUC) or system. The standard requires companies to ensure that their professionals are well trained in IEC 61508, which helps to mitigate risks and avoid failures in the system life cycle.

Increasing Integration of AI and IoT with Motion Control Systems

The fusion of artificial intelligence (AI) and the Internet of Things (IoT) with motion control systems is transforming industrial operations. AI applications enhance the real-time optimization of motion control settings, facilitating adaptive and predictive management in response to evolving operational conditions. Concurrently, IoT connectivity allows for the distant monitoring and troubleshooting of motion control gear, ensuring timely maintenance and heightened dependability. According to the Global Innovation Index 2023, the number of industrial robots surged by 14.6% from 2020 to 2021, reaching a collective count of 3.4 million robots in operation.

Consequently, the incorporation of IoT capabilities into motion control systems supports distant supervision and anticipatory maintenance, diminishing the likelihood of unforeseen equipment failures and associated downtime.

Motion Control Market Opportunities:

Adoption of Industry 4.0 Principles of Manufacturing

The motion control industry is embracing Industry 4.0's paradigms which is transforming the market substantially. It is often termed the fourth industrial revolution and is characterized by the fusion of digital technologies to forge intelligent, interconnected factories that improve high automation levels and are driven by data. In factories empowered by Industry 4.0, motion control systems converge with other digital innovations such as the Internet of Things (IoT), artificial intelligence (AI), and advanced data analytics to refine production methodologies, and boost operational efficacy. Hence, various leading players are investing in advanced technologies to stay ahead of the competition. For instance, in May 2023, ABB announced to invest US$ 170 million owing to the growing consumer demand for electrification and automation products. Along with this, in 2022, the number of robot installations in manufacturing surged by 12%, reaching 41,624 units.

Integration Of Emerging Technologies with Motion Control Systems

Fusing avant-garde technologies including augmented reality (AR), virtual reality (VR), and blockchain with motion control systems unveils new frontiers and commercial potentials. These technological advancements augment motion control systems, offering novel modalities to visualize, interact with, and secure motion control operations. For instance, AR and VR can spawn immersive training environments for operators, facilitating the acquisition of expertise in managing and servicing intricate motion control apparatus in a risk-free, interactive, simulated setting. Besides, AI and ML are transforming the industry by enabling intelligent and adaptive systems to optimize motion control parameters, predict machine failures, and adapt to changing conditions, resulting in improved efficiency and performance. Moreover, the market has also witnessed the launch of various innovative technologies in recent years. For instance, Schneider Electric introduced EcoStruxure, an open IoT-enabled architecture and platform that allows companies to use connected devices and sensors. It also announced augmented reality (AR) software, named EcoStruxure Augmented Operator Advisor which brings together physical, real-life objects with virtual objects to increase operational efficiency, reduce costs, and improve proactive maintenance.

Key Technological Trends & Development:

IIOT Sensors

Industrial Internet of Things (IIoT) sensors are transforming motion control systems, enabling unprecedented levels of monitoring, analysis, and optimization in industrial settings. These sensors collect real-time data from key motion control elements including actuators, motors, and encoders, offering deep insights into their operational status, efficiency, and health. This information is then relayed to cloud platforms for in-depth analysis, fostering advancements in predictive maintenance, operational refinement, and strategic decision-making. These advancements allow for the remote surveillance of motion control apparatus, empowering operators to pinpoint irregularities, conduct diagnoses, and undertake preemptive maintenance to avert equipment failures.

Frameless Motors

Frameless motors offer streamlined, efficient, and high-performance solutions across various applications. Additionally, frameless variants comprise just a rotor and stator, which integrate directly into devices, eliminating the need for extra components and shrinking the overall system size, which augments the market growth. These motors enhance design flexibility and adaptability, allowing for bespoke motion control solutions that align with specific industrial needs. Their adaptability spans numerous sectors, offering tailored dimensions, configurations, and capabilities. Besides, their design ensures superior performance and reliability, facilitating smoother operation, higher torque, and better dynamic responsiveness, which translates to increased precision and control in diverse applications.

Artificial Intelligence

Artificial intelligence (AI) integrated into motion control systems is redefining the market, endowing systems with enhanced adaptability, efficiency, and intelligence. AI-driven algorithms empower these systems to assimilate data, adjust to new conditions, and fine-tune control mechanisms autonomously, yielding heightened productivity and operational excellence. Also, AI capabilities allow for comprehensive analysis of sensor-generated data, fostering predictive maintenance and efficient anomaly detection. This proactive approach curtails downtime and extends the lifespan of motion control components, optimizing operational continuity and cost efficiency. Moreover, AI facilitates the fine-tuning of energy usage and operational parameters, ensuring optimal system performance and environmental sustainability.

Predictive Maintenance

Predictive maintenance stands out as a transformative approach in motion control, harnessing the power of data analytics and AI to foresee and preempt equipment failures. This proactive strategy ensures the real-time monitoring of system components, enabling early detection of potential faults and facilitating timely interventions, thus averting unplanned downtime and extending equipment longevity. Through sophisticated data analysis, this methodology enhances operational reliability and also fosters an environment of continuous improvement and innovation in motion control systems.

Motion Control Market Segmentation:

IMARC Group provides an analysis of the key trends in each segment of the market, along with forecasts at the global, regional, and country levels for 2024-2032. Our report has categorized the market based on the offering, system, and end-user.

Breakup by Offering:

• Actuators and Mechanical Systems
  • Electric
  • Hydraulic
  • Pneumatic
• Drive
• Motors
• Motion Controllers
• Sensors and Feedback Services
• Software and Services
   

Motors account for the majority of the market share

The report has provided a detailed breakup and analysis of the market based on the offering. This includes actuators and mechanical systems (electric, hydraulic, and pneumatic), drive, motors, motion controllers, sensors and feedback services, and software and services. According to the report, motors represented the largest segment. 

Motors account for the largest market share, playing a crucial role in converting electrical energy into mechanical motion. It also serves as the driving force behind motion control systems, powering various applications across numerous industries. Also, with the continuous advancements in motor technology and increasing demand for automation, the motors segment is expected to continue leading the motion control market in terms of size and growth. For instance, in October 2023, Moticont introduced two new linear voice coil motors, with a 12.7 mm (0.500 in.) diameter in its product portfolio. These products are absolute for assembly, testing, wafer handling, animation, dynamic vibration absorption, scanners, dispensing, work holding, and clamping, which feature low inertia and high acceleration/deceleration.

Breakup by System:

• Open System
• Closed System
   

Closed systems hold the largest share of the industry

A detailed breakup and analysis of the market based on the system have also been provided in the report. This includes open and closed systems. According to the report, closed systems accounted for the largest market share.

Closed systems represent the largest segment as it offers improved reliability and precision as it features fully integrated components that are optimized for specific applications. They typically include proprietary software and hardware, ensuring seamless compatibility and performance. These systems are preferred in industries where precision and reliability are critical, such as manufacturing, automotive, and aerospace. Also, it is dominating due to the importance of tightly integrated solutions in meeting the stringent requirements of modern industrial automation across the region. In October 2023, Galil Motion Control announced the certification of UL/CSA certification for their various controller series. It includes UL 61800-5-1/CAN CSA C22.2 No. 274, which supervises adjustable speed electrical power drive systems, and UL 61010-1/CAN CSA 22.2 No. 61010-1, which specify safety requirements for electrical equipment employed for control, measurement, and laboratory use.

Breakup by End-User:

• Aerospace
• Automotive
• Semiconductors and Electronics
• Metals and Machinery
• Others
   

Automotive represents the leading market segment 

The report has provided a detailed breakup and analysis of the market based on the end-user. This includes aerospace, automotive, semiconductors and electronics, metals and machinery, and others. According to the report, automotive represented the largest segment.

The automotive industry is driven by the extensive integration of motion control systems, essential for various applications including assembly lines, robotics, and automated guided vehicles. These systems enhance precision, efficiency, and reliability in automotive manufacturing processes, driving the sector's demand. Additionally, the ongoing innovation in electric vehicles and autonomous cars requires sophisticated motion control technologies, further propelling this demand. In January 2023, European Automobile Manufacturers Association, released a report, suggesting that North America experienced a 10.3% growth in automobile manufacturing, totaling 10.4 million units in 2022 due to the growing demand within the U.S. Moreover, the automotive sector is the leading user of industrial robots in North America, with companies in the U.S., Canada, and Mexico installing 20,391 units, which surged by 30% as compared to 2021.

Breakup by Region:

• North America
  • United States
  • Canada
• Europe
  • Germany
  • France
  • United Kingdom
  • Italy
  • Spain
  • Others
• Asia Pacific
  • China
  • Japan
  • India
  • South Korea
  • Australia
  • Indonesia
  • Others
• Latin America
  • Brazil
  • Mexico
  • Others
• Middle East
• Africa
   

Asia Pacific leads the market, accounting for the largest motion control market share

The report has also provided a comprehensive analysis of all the major regional markets, which include North America (the United States and Canada); Europe (Germany, France, the United Kingdom, Italy, Spain and others); Asia Pacific (China, Japan, India, South Korea, Australia, Indonesia, and others); Latin America (Brazil, Mexico, and others); the Middle East; and Africa. According to the report, Asia Pacific represents the largest regional market for motion control.

The Asia Pacific market is driven by the growing industrial sector, significant investments in automation, and the expanding presence of manufacturing industries. Also, countries such as China, Japan, and South Korea are leading contributors due to their strong electronic, automotive, and manufacturing sectors. It is driven by various technological advancements and the integration of intelligent systems in manufacturing processes. Furthermore, the International Federation of Robotics (IFR) reported that Asia stands as the leading market for industrial robots, representing 73% of the total new robots installed in 2021. The total number of robots deployed reached 354,500 units, marking a substantial 33% compared to 2020, thus propelling the demand for motion control systems.

Analysis Covered Across Each Country:

• Historical, current, and future market performance
• Historical, current, and future performance of the market based on offering, system, and end-user.
• Competitive landscape
• Government regulations

Competitive Landscape:

The market research report has provided a comprehensive analysis of the competitive landscape covering market structure, market share by key players, market player positioning, top winning strategies, competitive dashboard, and company evaluation quadrant, among others. Detailed profiles of all major companies have also been provided. This includes business overview, product offerings, business strategies, SWOT analysis, financials, and major news and events. Some of the major market players in the motion control industry include Dover Motion, Omron Corporation, Allied Motion, Ametek, Adtech Technology, Powertec, Delta Electronics, Elmo Motion Control, IQ Motion Control, and Analog Devices.

At present, key players in the motion control market are actively engaged in various strategic activities to strengthen their market position and respond to the evolving demands of the industry. They are investing heavily in research and development (R&D) to introduce innovative products and solutions that offer advanced features, higher precision, and greater efficiency in motion control. Besides this, various companies are forming alliances with other industry players to combine expertise, share technological know-how, and co-develop new products, thereby expanding their market reach and enhancing their product portfolios. For instance, in November 2021, STXI Motion, a prominent company specializing in motion control and servo solutions showcased numerous low-voltage motion solutions designed for decentralized architectures.

Analysis Covered for Each Player:

• Market Share
• Business Overview
• Products Offered
• Business Strategies
• SWOT Analysis
• Major News and Events
   

Motion Control Market News:

• September 2023: Allient, previously identified as Allied Motion Technologies, completed the acquisition of Sierramotion, a privately held firm focusing on the design and engineering of motion components and mechatronic solutions. It specializes in catering to various sectors including industrial, defense, robotics, medical, semiconductor, and other precision applications.
• August 2023: Allient, a prominent provider of precision and specialized motion, control, and power solutions for specific industries and applications announced its decision to rebrand as Allient. It is a strategic shift toward becoming a solutions-focused company, catering to customer needs in motion, controls, and power technology.
• February 2022: Motion Automation Industries or MotionAi, introduced as the new brand for its automation business by the company that will serve several industries, including semiconductor, pharmaceutical, medical, logistics, automotive, and aerospace.

Motion Control Market Report Scope:

Key Questions Answered in This Report:

• How has the global motion control market performed so far, and how will it perform in the coming years?
• What are the drivers, restraints, and opportunities in the global motion control market?
• What is the impact of each driver, restraint, and opportunity on the global motion control market?
• What are the key regional markets?
• Which countries represent the most attractive motion control market?
• What is the breakup of the market based on the offering?
• Which is the most attractive offering in the motion control market?
• What is the breakup of the market based on the system?
• Which is the most attractive system in the motion control market?
• What is the breakup of the market based on the end-user?
• Which is the most attractive end-user in the motion control market?
• What is the competitive structure of the market?
• Who are the key players/companies in the global motion control market?

Key Benefits for Stakeholders:

• IMARC’s industry report offers a comprehensive quantitative analysis of various market segments, historical and current market trends, market forecasts, and dynamics of the motion control market from 2018-2032.
• The research report provides the latest information on the market drivers, challenges, and opportunities in the global motion control market.
• The study maps the leading, as well as the fastest-growing, regional markets. It further enables stakeholders to identify the key country-level markets within each region.
• Porter's five forces analysis assists stakeholders in assessing the impact of new entrants, competitive rivalry, supplier power, buyer power, and the threat of substitution. It helps stakeholders to analyze the level of competition within the motion control industry and its attractiveness.
• The competitive landscape allows stakeholders to understand their competitive environment and provides insight into the current positions of key players in the market.