Pea Protein Powder Manufacturing Plant

Report Overview:

IMARC Group’s report, titled “Pea Protein Powder Manufacturing Plant Project Report 2025: Industry Trends, Plant Setup, Machinery, Raw Materials, Investment Opportunities, Cost and Revenue,” provides a complete roadmap for setting up a pea protein powder manufacturing plant. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc. The pea protein powder project report provides detailed insights into project economics, including capital investments, project funding, operating expenses, income and expenditure projections, fixed costs vs. variable costs, direct and indirect costs, expected ROI and net present value (NPV), profit and loss account, financial analysis, etc.

What is Pea Protein Powder?

Pea protein powder is a high-quality, plant-based protein derived from yellow split peas. It is commonly used as a dietary supplement for muscle building, weight management, and overall health. Rich in essential amino acids, especially lysine and arginine, it is a popular choice among vegans, vegetarians, and individuals with dairy or soy allergies. Pea protein is also known for its easy digestibility and minimal allergenic potential. It is widely incorporated into protein shakes, energy bars, and various health food products.

Pea Protein Powder Manufacturing Plant: Key Highlights

• Process Used: Wet fractionation process
• End-use Industries: Food and beverages, dietary supplements, sports nutrition, animal feed, and personal care
• Applications: Used in protein shakes, meat alternatives, baked goods, energy bars, and nutritional supplements

The pea protein powder manufacturing plant is a specialized facility that extracts protein from yellow split peas and processes the protein under specific methods of wet or dry fractionation methods. The facility will typically have a range of equipment, such as milling machines, sorting, separation units (mechanical or chemical), dryers, and spray dryers to isolate the protein and purify it. High levels of hygiene and strict food safety are observed to guarantee the quality of the product and that healthy regulations are observed. Water recycling systems are often built into the processing plant, as are very specific energy optimization processes. These pea protein powder facilities would sell their product to various industries from food and beverages, dietary supplements, sports nutrition, and personal care.

Pea Protein Powder Industry Outlook 2025:

The pea protein powder market is substantially growing due to increased consumer demand for plant-based, allergen-free protein options. Heightened health awareness is contributing to the overall global trend towards vegan or vegetarian diets. Pea protein is now recognized as a viable protein source due to its potential health benefits such as muscle assistance, weight control, and heart health; these factors have increased its usage in nutrition supplements and functional foods. Many segments of the sports nutrition market are also growing rapidly, aided by the current demand for clean label sustainable food options. The hypoallergenic and digestible properties of pea protein also provide desirable behaviors compared to soy and dairy-based proteins. Recent advances in technology have improved the sensory attributes of pea protein, including better textures, flavor, and solubility, which means that its production and consumption can take place in a variety of food, beverage, and personal care formulations. The ability to customize formulations for specific dietary requirements is another factor of growth. For example, Danone Canada's Silk Greek-Style Yogurt recently introduced their product containing Canadian sourced pea protein with 12 grams of protein per 175g serving in Key Lime and Vanilla flavors.

Pea Protein Powder Market Trends and Growth Drivers:

Rising malnutrition and nutritional deficiency

UNICEF's 2024 report finds that 372 million kids under 5 suffer from vitamin and nutrient deficiencies, 148 million have stunting, and 45 million have wasting, the most extreme form of malnutrition. In addition, 37 million children are overweight or obese. These numbers reflect a clear need for access to nutrient-rich foods. Nutrient-rich foods, such as pea protein, may provide a plant-based, highly digestible protein source with all essential amino acids. Pea protein has become a viable dietary option to address worldwide nutrient deficiencies, as it is now included in functional foods, supplements, and fortified products. It can play a role in increasing nutritional protein density in food and beverage products to prevent malnutrition and aid growth and development, specifically in higher-risk populations.

Product innovations and portfolio expansion

The pea protein market is growing rapidly as the major global food and ingredients companies take part in product innovation and expansion. In early 2025, Nestlé launched additional new high protein pea protein products as part of its Garden Gourmet range for the European market, highlighting that the "strong consumer demand for good health and sustainability" is leading the way. Additionally, Roquette Frères furthered the™ NUTRALYS plant protein portfolio in February 2024 by launching four multifunctional pea protein ingredients for use in a range of food applications. These expansions clearly illustrate how companies are taking advantage of consumer interest in plant-based, nutrient-dense proteins through a diverse clean-label offering and adding to the momentum of the category.

Latest Industry Developments:

• July 2024: Ingredion Incorporated released Vitessence Pea 100 HD, a new pea protein ingredient specifically developed for cold-pressed bars in Canada and the U.S. The ingredient is intended to provide a soft texture throughout its shelf life.
• February 2024: Louis Dreyfus Company (LDC) announced the development of a new manufacturing facility in Canada devoted to pea protein isolate. This facility will support the growing demand for plant-based, nutrient-rich components in dairy alternatives and protein-enriched food products.
• March 2023: Nepra Foods formed a collaboration with Scoular to create and distribute specialty plant-based food products. Nepra will oversee product development with proprietary products from both businesses, and Scoular will use its distribution expertise and channels to promote those products.
• January 2023: Roquette made a strategic investment in DAIZ Inc., a Japanese food tech company focused on enhancing the quality of plant-based foods. DAIZ has developed a unique germination method—originally applied to soy—that has now been extended to improve the texture and nutritional value of pea-based products.

Leading Pea Protein Powder Manufacturers:

Leading manufacturers in the global pea protein powder industry include several multinational food and nutrition companies with advanced processing capabilities and diverse product portfolios. Key players include:

• Burcon
• Roquette Frères
• The Scoular Company
• DuPont
• COSUCRA.
• Nutri-Pea

all of which operate large-scale facilities and serve end-use sectors such as food and beverages, dietary supplements, sports nutrition, animal feed, and personal care.

Pea Protein Powder Plant Setup Requirements

Detailed Process Flow:

The manufacturing process is a multi-step operation that involves several unit operations, material handling, and quality checks. Below are the main stages involved in the pea protein powder manufacturing process flow:

• Unit Operations Involved
• Mass Balance and Raw Material Requirements
• Quality Assurance Criteria
• Technical Tests

Key Considerations for Establishing a Pea Protein Powder Manufacturing Plant:

Setting up a pea protein powder manufacturing plant requires evaluating several key factors, including technological requirements and quality assurance. Some of the critical considerations include:

• Site Selection: In addition to water an d food-grade processing agents, the site must provide convenient access to essential raw materials such yellow split peas. Distribution expenses will be reduced if target markets are close by. Strong infrastructure is required at the location, including dependable utilities, waste management systems, and transportation. It is also necessary to make sure that local environmental and zoning standards are followed.
• Plant Layout Optimization: The layout should be improved to reduce material handling, improve workflow efficiency, and increase safety. It is necessary to define distinct spaces for the storage of finished goods, production, quality assurance, and raw materials. To handle business development, future expansion space should be included.
• Equipment Selection: It is necessary to choose top-notch, corrosion-resistant equipment designed specifically for the production of pea protein powder. Milling machines, wet or dry fractionation units, centrifuges, membrane filtration systems, spray dryers, and storage silos are examples of necessary equipment. Industry criteria for dependability, efficiency, and safety must be met by all machinery.
• Raw Material Sourcing: To guarantee constant production quality, trustworthy providers of water, food-grade processing agents, and raw materials like yellow split peas must be found. It is crucial to choose local suppliers in order to reduce transportation expenses. To stabilize pricing and guarantee a consistent supply, long-term contracts should be signed and sustainability and supply chain concerns evaluated.
• Safety and Environmental Compliance: Throughout the pea protein powder manufacturing process, safety procedures must be followed. To find leaks or process irregularities, sophisticated monitoring systems ought to be put in place. Effluent treatment systems are necessary to minimize environmental impact and ensure compliance with emission standards.
• Quality Assurance Systems: Throughout the production process, a thorough quality control system should be put in place. Analytical instruments must be used to monitor product concentration, purity, and stability. It is necessary to keep records for regulatory compliance and traceability.

Project Economics:

​Establishing and operating a pea protein powder manufacturing plant involves various cost components, including:​

• Capital Investment: Location, technology, and plant capacity all affect the overall capital investment. The essential infrastructure, site preparation, and land acquisition are all included in this expenditure.
• Equipment Costs: A sizeable amount of capital expenditure is spent on equipment, such as milling machines, wet or dry fractionation units, centrifuges, membrane filtering systems, spray dryers, and storage silos. The overall cost of the machinery will depend on the extent of automation and manufacturing scale.
• Raw Material Expenses: A significant portion of operating expenses is attributed to raw ingredients, such as yellow split peas, water, and food-grade processing chemicals. Long-term agreements with dependable suppliers will provide a steady supply of resources and assist reduce price fluctuation.
• Infrastructure and Utilities: The financial strategy must account for the costs of utilities (steam, water, and electricity), construction, and site purchase.
• Operational Costs: It is necessary to account for ongoing labor, maintenance, quality control, and environmental compliance costs. These operating expenses can be reduced by streamlining procedures and educating employees.
• Financial Planning: A detailed financial analysis, including income projections, expenditures, and break-even points, must be conducted. This analysis aids in securing funding and formulating a clear financial strategy. 

Capital Expenditure (CapEx) and Operational Expenditure (OpEx) Analysis:

Capital Investment (CapEx): Costs associated with machinery make up the majority of all capital expenditures. A significant portion of the total investment is made up of the cost of land and site development, which includes fees for boundary development, land registration, and other associated costs. A strong basis for secure and effective plant operations is guaranteed by this allocation.

Operating Expenditure (OpEx): The production plant for pea protein powder is expected to have substantial operational costs in its first year of operation, which will include raw materials, utilities, taxes, depreciation, packing, transportation, and repairs and maintenance. Due to variables like inflation, market swings, and possible increases in the price of essential commodities, it is anticipated that the overall operating costs will climb significantly by the fifth year. This growth is anticipated to be influenced by a number of other factors, such as changes in the global economy, increased consumer demand, and supply chain disruptions.

Capital Expenditure Breakdown:

Operational Expenditure Breakdown:

Profitability Analysis: 

Report Coverage:

Key Questions Answered in This Report:

• How has the pea protein powder market performed so far and how will it perform in the coming years?
• What is the market segmentation of the global pea protein powder market?
• What is the regional breakup of the global pea protein powder market?
• What are the price trends of various feedstocks in the pea protein powder industry?
• What is the structure of the pea protein powder industry and who are the key players?
• What are the various unit operations involved in a pea protein powder manufacturing plant?
• What is the total size of land required for setting up a pea protein powder manufacturing plant?
• What is the layout of a pea protein powder manufacturing plant?
• What are the machinery requirements for setting up a pea protein powder manufacturing plant?
• What are the raw material requirements for setting up a pea protein powder manufacturing plant?
• What are the packaging requirements for setting up a pea protein powder manufacturing plant?
• What are the transportation requirements for setting up a pea protein powder manufacturing plant?
• What are the utility requirements for setting up a pea protein powder manufacturing plant?
• What are the human resource requirements for setting up a pea protein powder manufacturing plant?
• What are the infrastructure costs for setting up a pea protein powder manufacturing plant?
• What are the capital costs for setting up a pea protein powder manufacturing plant?
• What are the operating costs for setting up a pea protein powder manufacturing plant?
• What should be the pricing mechanism of the final product?
• What will be the income and expenditures for a pea protein powder manufacturing plant?
• What is the time required to break even?
• What are the profit projections for setting up a pea protein powder manufacturing plant?
• What are the key success and risk factors in the pea protein powder industry?
• What are the key regulatory procedures and requirements for setting up a pea protein powder manufacturing plant?
• What are the key certifications required for setting up a pea protein powder manufacturing plant?

Report Customization

While we have aimed to create an all-encompassing pea protein powder plant project report, we acknowledge that individual stakeholders may have unique demands. Thus, we offer customized report options that cater to your specific requirements. Our consultants are available to discuss your business requirements, and we can tailor the report's scope accordingly. Some of the common customizations that we are frequently requested to make by our clients include:

• The report can be customized based on the location (country/region) of your plant.
• The plant’s capacity can be customized based on your requirements.
• Plant machinery and costs can be customized based on your requirements.
• Any additions to the current scope can also be provided based on your requirements.

Why Buy IMARC Reports?

• The insights provided in our reports enable stakeholders to make informed business decisions by assessing the feasibility of a business venture.
• Our extensive network of consultants, raw material suppliers, machinery suppliers and subject matter experts spans over 100+ countries across North America, Europe, Asia Pacific, South America, Africa, and the Middle East.
• Our cost modeling team can assist you in understanding the most complex materials. With domain experts across numerous categories, we can assist you in determining how sensitive each component of the cost model is and how it can affect the final cost and prices.
• We keep a constant track of land costs, construction costs, utility costs, and labor costs across 100+ countries and update them regularly.
• Our client base consists of over 3000 organizations, including prominent corporations, governments, and institutions, who rely on us as their trusted business partners. Our clientele varies from small and start-up businesses to Fortune 500 companies.
• Our strong in-house team of engineers, statisticians, modeling experts, chartered accountants, architects, etc. has played a crucial role in constructing, expanding, and optimizing sustainable manufacturing plants worldwide.