PVC Pipes Market – Industry Trends, Manufacturing Process, Plant Setup, Machinery, Raw Materials, Cost and Revenue

PVC Pipes Manufacturing Plant
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Product Description

PVC pipes are made up of a plastic resin chemically known as- polyvinyl chloride (PVC), which is the third largest synthetic polymer produced in the world. They are manufactured by the extrusion of a blend of polymer resin (PVC) and various additives. Plasticizers may or may not be added in this mix to impart rigidity or flexibility to the pipe. This blend after heating when forced into a die results in the rigid/flexible PVC pipe coming out. It is then sized, cooled, hauled off and cut in the desired length. Compared to concrete pipes, the manufacturing of PVC pipes requires around four times lesser energy and incurs lower losses of the raw material PVC. The complete recyclability of PVC also makes their environmental footprint far smaller than competing piping materials.

PVC pipes are cost-effective, light-weight, easy to install, long-lasting and do not rust, rot or wear over time. The PVC plastic imparts them the ability to withstand extreme movements, bending and rigorous shaking of earth in earthquake prone areas without experiencing any damage. They are continuously replacing conventional metal pipes and currently account for nearly 60% of the total plastic pipes produced worldwide. Their high resistance to chemicals and a high tensile strength to withstand high fluid pressure makes them suitable for water supply schemes. With excellent electrical and heat insulation properties, they are also gaining acceptance in electrification purposes. Globally, their demand is mostly growing in water supply systems, irrigation systems, water sprinkling systems, underground sewage, drainage lines and wiring.

IMARC’s latest study “PVC Pipes Market – Industry Trends, Manufacturing Process, Plant Setup, Machinery, Raw Materials, Cost and Revenue” provides a techno-commercial roadmap for setting up a PVC pipes manufacturing plant. The study, which has been done by one of the world’s leading research and advisory firms, covers all the requisite aspects of the PVC pipes market. This ranges from macro overview of the market to micro details of the industry performance, processing and manufacturing requirements, project cost, project funding, project economics, expected returns on investment, profit margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who are planning to foray into the PVC pipes market in any manner.

Key Questions Answered in This Report?

  • What are the key success and risk factors in the PVC pipes industry?
  • How has the PVC pipes market performed so far and how will it perform in the coming years?
  • What is the structure of the PVC pipes industry and who are the key players?
  • What are the various unit operations involved in a PVC pipes manufacturing plant?
  • What is the total size of land required for setting up a PVC pipes manufacturing plant?
  • What are the machinery requirements for setting up a PVC pipes manufacturing plant?
  • What are the raw material requirements and composition for setting up a PVC pipes manufacturing plant?
  • What are the utility requirements for setting up a PVC pipes manufacturing plant?
  • What are the manpower requirements for setting up a PVC pipes manufacturing plant?
  • What are the infrastructure costs for setting up a PVC pipes manufacturing plant?
  • What are the capital costs for setting up a PVC pipes manufacturing plant?
  • What are the operating costs for setting up a PVC pipes manufacturing plant?
  • What will be the income and expenditures for a PVC pipes manufacturing plant?
  • What should be the pricing mechanism of PVC pipes?
  • What is the time required to break-even?

PVC Pipes Market

1 Research Methodology
2 Executive Summary
3 Introduction
4 PVC Pipes Industry Analysis

4.1 PVC Pipes Industry: Key Success and Risk Factors
4.1.1 Key Success and Risk Factors
4.2 Global PVC Market
4.2.1 Current and Historical Market Trends
4.2.2 Market Breakup by Region
4.2.3 Market Breakup by Application
4.2.4 Market Forecast
4.3 Global PVC Pipes Market
4.3.1 Current and Historical Market Trends
4.3.2 Market Breakup by Region
4.3.3 Market Forecast
4.4 Major Players
5 Processing and Manufacturing of PVC Pipes
5.1 PVC Pipes Manufacturing Plant: Detailed Process Flow
5.2 PVC Pipes Manufacturing Plant: Various Types of Unit Operations Involved
6 Project Details, Requirements and Costs Involved
6.1 Land, Location and Site Development
6.2 Plant and Machinery
6.3 Raw Materials
6.4 Utilities
6.5 Manpower
6.6 Other Capital Investments
7 PVC Pipes Manufacturing Plant: Loans and Financial Assistance
8 PVC Pipes Manufacturing Plant: Project Economics

8.1 Capital Cost of the Project
8.2 Techno-Economic Parameters
8.3 Product Pricing
8.4 Income Projections
8.5 Expenditure Projections
8.6 Financial Analysis

List of Figures

Figure 4 1: Global: PVC Production (in Million Tons), 2008-2015
Figure 4 2: Global: Production of Plastics by Type (in %), 2015
Figure 4 3: Global: PVC Production: Breakup by Region (in %), 2015
Figure 4 4: Global: PVC Consumption: Breakup by Region (in %), 2015
Figure 4 5: Global: PVC Plastic Production by Application (in %), 2015
Figure 4 6: Global: PVC Production Forecast (in Million Tons), 2016-2021
Figure 4 7: Global: PVC Pipes Production (in Million Tons), 2008-2015
Figure 4 8: Global: Plastic Pipes Production: Breakup by Type (in %), 2015
Figure 4 9: Global: PVC Pipes Production by Region (in %), 2015
Figure 4 10: Global: PVC Pipes Production Forecast (in Million Tons), 2016-2021
Figure 5 1: PVC Pipes Manufacturing Process: Conversion Rate of Products
Figure 5 2: Manufacturing Process of PVC Pipes: Detailed Process Flow
Figure 5 3: PVC Pipes Manufacturing Plant: Various Types of Unit Operations Involved
Figure 8 1: PVC Pipes Manufacturing Plant: Breakup of Capital Costs (in %)
Figure 8 2: PVC Pipes Production: Manufacturing Cost Breakup (in %)

List of Tables

Table 4 1: Global: Key Manufacturers of PVC Pipes, 2015
Table 6 1: PVC Pipes Manufacturing Plant: Costs Related to Land and Site Development
Table 6 2: PVC Pipes Manufacturing Plant: Costs Related to Civil Works (in US$)
Table 6 3: PVC Pipes Manufacturing Plant: Costs Related to Machinery (in US$)
Table 6 4: PVC Pipes Manufacturing Plant: Raw Material Requirements (in Tons/Day)
Table 6 5: PVC Pipes Manufacturing Plant: Costs Related to Salaries and Wages (in US$)
Table 6 6: PVC Pipes Manufacturing Plant: Costs Related to Other Capital
Table 7 1: Details of Financial Assistance Offered by Financial Institutions in India
Table 8 1: PVC Pipes Manufacturing Plant: Capital Costs (in US$)
Table 8 2: PVC Pipes Manufacturing Plant: Techno-Economic Parameters
Table 8 3: PVC Pipes Manufacturing Plant: Income Projections (in US$)
Table 8 4: PVC Pipes Manufacturing Plant: Expenditure Projections (in US$)
Table 8 5: PVC Pipes Manufacturing Plant: Cash Flow Analysis without Considering the Income Tax Liability
Table 8 6: PVC Pipes Manufacturing Plant: Cash Flow Analysis on Considering the Income Tax Liability