Green ammonia is used to describe ammonia made from renewable energy systems like wind, solar, or hydropower through water electrolysis to obtain green hydrogen, then blended with nitrogen in the air through the Haber-Bosch process. Unlike traditional ammonia, which is derived from natural gas and produces enormous amounts of CO2, green ammonia is a carbon-free and sustainable alternative. It is an energetic chemical with wide applications in fertilizers, energy storage, shipping fuel, and as a candidate hydrogen carrier with high energy density and easy handling. As the world shifts towards the focus on decarbonization, green ammonia has become a central solution to minimize greenhouse gas emissions in agriculture, shipping, and industry. Its ability to scale and be compatible with the installed base also makes it an important facilitator of the world's energy transition, especially in enabling the clean hydrogen economy and net-zero emissions targets. The global green ammonia market reached USD 445.7 Million in 2024. According to IMARC Group, the market is projected to reach USD 34,261.8 Million, at a projected CAGR of 62.01% during 2025-2033. The global green ammonia market is being propelled by increased focus on decarbonization and shifting towards renewable energy. A key driving factor is the growing need for sustainable fertilizers since agriculture accounts for a large share of world carbon emissions and green ammonia offers an environmentally friendly solution. Another primary growth driver is the shipping sector, with green ammonia growing as a carbon-emission-free marine fuel that meets the International Maritime Organization's (IMO) decarbonization standards. Furthermore, government incentives, policies, and investments in green hydrogen and ammonia production initiatives are driving market growth at a faster pace. The use of green ammonia as an energy storage medium and hydrogen carrier is also enhancing adoption, since it facilitates efficient transportation and storage of renewable energy on a regional basis. Falling costs of renewable power and improvements in electrolysis technology are rendering production economically feasible, increasing competitiveness against traditional ammonia. These combined drivers are putting green ammonia at the forefront of the world energy transition.
One of our clients reached out to us to conduct a feasibility study for setting up a large-scale green ammonia manufacturing plant. We developed a comprehensive financial model for the setup and operation of a proposed green ammonia manufacturing plant in Andhra Pradesh, India. This plant is designed to produce 1,500 tons of green ammonia annually.
Manufacturing Process: The production of green ammonia entails a range of integrated unit operations with the power provided by renewable energy to provide a sustainable, carbon-free process. It starts with water electrolysis, where electricity from hydropower, solar, or wind energy is used to split water into green hydrogen (H2) and oxygen (O2) with zero emissions. In parallel, nitrogen (N2) is recovered from the air via an air separation unit using cryogenic distillation or pressure swing adsorption. These hydrogen and nitrogen gases are subsequently compressed under pressure units to the high standards necessary for the production of ammonia. The central process involves the Haber-Bosch process, during which hydrogen and nitrogen are combined at high pressure (150–250 bar) and temperature (400–500°C) in the presence of an iron catalyst to produce ammonia (NH3). The product stream is then subjected to ammonia separation, in which ammonia is liquified, and unreacted gases are recycled into the synthesis loop to ensure maximum efficiency. Finally, ammonia is controlled through storage and distribution systems, refrigerated or pressurized tanks, and shipped via pipelines, tankers, or special containers. In combination, these processes allow the production of green ammonia in a sustainable manner, providing a scalable technology for fertilizers, clean fuel, and energy storage with drastically lower carbon emissions than traditional ammonia production.
Mass Balance and Raw Material Required: The primary raw materials used in the green ammonia producing plant is water. For a plant producing 1 ton of green ammonia, 3.3 tons of water is required.
Our financial model for the green ammonia manufacturing plant was meticulously developed to meet the client’s objectives, providing an in-depth analysis of production costs, including raw materials, manufacturing, capital expenditure, and operational expenses. By addressing the specific requirements of producing 1,500 tons of green ammonia annually, we successfully identified key cost drivers and projected profitability, considering market trends, inflation, and potential fluctuations in raw material prices. This comprehensive financial model equipped the client with valuable insights into strategic decision-making, demonstrating our commitment to delivering high-quality, client-focused solutions that ensure the long-term success of large-scale manufacturing ventures.
IMARC is a global market research company that offers a wide range of services, including market entry and expansion, market entry and opportunity assessment, competitive intelligence and benchmarking, procurement research, pricing and cost research, regulatory approvals and licensing, factory setup, factory auditing, company incorporation, incubation services, recruitment services, and marketing and sales.
Under our factory setup services, we assist our clients in exploring the feasibility of their plants by providing comprehensive financial modeling. Additionally, we offer end-to-end consultation for setting up a plant in India or abroad. Our financial modeling includes an analysis of capital expenditure (CapEx) required to establish the manufacturing facility, covering costs such as land acquisition, building infrastructure, purchasing high-tech production equipment, and installation. Furthermore, the layout and design of the factory significantly influence operational efficiency, energy consumption, and labor productivity, all of which impact long-term operational expenditure (OpEx). So, every parameter is covered in the analysis.
At IMARC, we leverage our comprehensive market research expertise to support companies in every aspect of their business journey, from market entry and expansion to operational efficiency and innovation. By integrating our factory setup services with our deep knowledge of industry dynamics, we empower our clients to not only establish manufacturing facilities but also strategically position themselves in highly competitive markets. Our financial modeling and end-to-end consultation services ensure that clients can explore the feasibility of their plant setups while also gaining insights into competitors' strategies, technological advancements, and regulatory landscapes. This holistic approach enables our clients to make informed decisions, optimize their operations, and align with sustainable practices, ultimately driving long-term success and growth.
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